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Graco GMax 232624 manual

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Table of contents for the manual

  • Page 1

    308864G Fir st choice when quali ty count s. t Relat ed Manuals Oper ator 308863 ........................... Displacem ent Pump 308798 ................. Spray G un 309091 ......................... Spray Tip 309055 ........................... PC Boar d 308919 .......................... Elect ric M otor Kit 308920 .................... Drain V alve Ki[...]

  • Page 2

    2 308864 W arnings and Cautions W arni ng Sym bol W ARNING This s ym bol alert s you t o the pos sibilit y of serious injury or death if you do not f ollow t he inst ruct ions. Cauti on Sym bol CAUTION This s ym bol alert s you t o the pos sibilit y of damage t o or destr uct ion of equipment if you do not follow the instructio ns. Fluid injectio n[...]

  • Page 3

    3 308864 Component Identification and Function Fig. 1 203 204 202 U W A B F K 202 Main hose 203 Whip end hos e 204 Contr act or gun wit h RAC 5 DripLes s tip guard and 517 siz e Sw itc hTip M L N Mo del 232624 C D E G H J P R S T V 8738A X Y A Pressure C ontrol Swi tch ON/ OF F , enables/ disables c lutc h func tion B Pressure Ad justing Kn ob Cont[...]

  • Page 4

    4 308864 Main tena nce W ARNING INJECT I ON HAZ ARD Sys tem pressur e must be manually relie ved to preve nt system f rom starting or spr aying acc identally . Fluid under high press ure can be injec ted t hrough s kin and caus e serious injur y . T o reduc e risk of injur y from injec- tion, s plashing fluid, or moving part s, follow Pres- sure Re[...]

  • Page 5

    5 308864 T roubleshooting W ARNING INJECT I ON HAZ ARD T o reduce r isk of serious injury , including fluid injec tion or splashing in ey es or on s kin, or injury f rom moving par ts , always follow P ressure Rel i ef Pro ced ure Warnin g , page 4, before checking, adjus t- ing, cl eaning or shut t ing down spray er . Check ev eryt hing in char t [...]

  • Page 6

    6 308864 PROBLEM CAUSE SOLUTION Pump output low Str ainer ( 31) clogged Clean. Pist on ball (25) not seat ing Servi ce piston ball check. Manual 308798. Pist on packings wor n or damaged Repl ace packings. Manual 308798. O-r ing ( 227) in di splacement pump i s worn or damaged Replace o-r ing. Manual 308798. Int ake valve bal l not seati ng proper [...]

  • Page 7

    7 308864 Bearing Housing and Connecting Rod Removal 1. Relieve pres sure ; page 4. 2. Stop s pray er at bott om of str oke t o get c rank ( E) in lowest posit ion.T o lower crank manually , remove spark plug and caref ully rot ate cr ank by pulling st art er rope. 3. Fig. 3. Rem ove front c over (13). Unc lip drain hose (108) f rom pump. Uns crew p[...]

  • Page 8

    8 308864 Drive Housing 1. Relieve pres sure ; page 4. Removal 2. Fig. 4. Rem ove bearing housing. Do Removal of Be ar ing Hous ing and C onnec ting Rod proce- dure on page 7. 3. Remove t wo sc rews ( 41) and lock washers (10). 4. Remove f our s crews (9) and lock washers (10) fr om pinion housing ( 8). 5. Lightly t ap around dr ive hous ing (12) t [...]

  • Page 9

    9 308864 Pinion Assembly/Rot or/Shaft /Clutch/Pulley Removal If pinion assem bly (8) is not r emoved f rom clutc h housing (3) , do 1. thr ough 4. O t herwise, do 1 and then s t a r ta t5 . 1. Relieve pres sure ; page 4. 2. Disconnect f ield cable (X ) f rom pr essur e cont rol. Fig. 5 X 8739A Bottom View 3. Fig. 6. Remove f ive s crews (5) and loc[...]

  • Page 10

    10 308864 Pinion Assembly/Rot or/Shaft /Clutch/Pulley Insta llat ion 1. Fig. 10. I nst all jack shaft as sembly (3c ). I nst all retaining r ing (3b) . 2. Fig. 9. Lay two st ack s of two dimes on smoot h bench sur fac e. 3. Lay arm atur e (4a) on t wo st ack s of dimes. 4. Pres s cent er of clut ch down on bench s urf ace. Fig. 9 4a 8705A 0.12 ± .[...]

  • Page 11

    11 308864 On/Off Switch Removal 1. Relieve pres sure ; page 4. 2. Fig. 1 1. Rem ove f ive sc rews ( 307) and cover ( 322). 3. Disconnect t wo wires (A) f rom O N/O F F switc h (309). 4. Pres s in on t wo ret aining tabs on each side of ON/ OF F swit ch (309) and remove. Insta llat ion 1. Inst all new O N/O F F s witc h (309) s o tabs of s witch sna[...]

  • Page 12

    12 308864 Pressure Control Contr ol Boar d Removal 1. Relieve pres sure ; page 4. 2. Fig. 1 1. Rem ove f ive sc rews ( 307) and cover ( 322). 3. Fig. 18. Dis connect at c ontr ol board (302): D Four clutc h leads: two violet and two blac k. D Lead (D) fr om potent iomet er . D Lead (E) fr om tr ansduc er . D T wo red leads ( A) t o O N/O F F s witc[...]

  • Page 13

    13 308864 Pressure Control Contr ol Boar d Dia gnostics 1. Fig. 1 1. Rem ove f ive sc rews ( 307) and cover ( 322). 2. Star t spr ayer . 3. T urn ON/OFF swi tch ON . 4. Obser ve LED operation and r efer ence f ollowing table: LED BLI NKS SPRA YER O PERA T ION INDI CA TE S WHA T TO D O Tw o t im e s repeat edly Spray er shut s down and LE D cont in-[...]

  • Page 14

    14 308864 Displacement Pump Removal 1. Flus h pump. 2. Relieve pres sure ; page 4. 3. Fig. 12. Cy cle pump wit h pist on rod ( 222) in it s lowest posit ion. 4. Fig. 12. Rem ove suc tion t ube (107) and hose (47). Fig. 12 7672B 222 47 107 5. Fig. 13. Us e scr ewdriver : pus h ret aining spring up and push out pin (19). Fig. 13 7675B 19 6. Fig. 14. [...]

  • Page 15

    15 308864 Note s[...]

  • Page 16

    16 308864 Parts - - Basic Sprayer DET AIL A 1 2 See ex ploded view on page 18 See parts in manual 308798 See Engine Detail on page 17 3 4 See parts on page 19 Mo del 232624, S eries A 43 8742B 7 8 14 13 45 17 12 1 1 2 18 20 106 107 104 21 56 108 47 59 61 105 19 57 42 4 39 6 4 60 58 108(Ref ) 9 10 86 47(Ref ) 51 52 50 49 1 12a 71 74 1 12b 68 65 3 15[...]

  • Page 17

    17 308864 Parts - - Basic Sprayer Ref. No. Part No. Descri pti on Qty . Ref. No. Part No. Descri pti on Qty . 1 183401 KEY , par all el 1 2 193548 PULLEY 1 3 241306 CLUTCH HOUSING ASSY 1 4 241 1 13 ROTOR, cl ut c h, 5 in. 1 5 100644 CAPSCREW , sckt hd ,, 1/4- - 20 x 3/4 in . 4 6 105510 LOCKWASHER, s pri ng, 1/ 4 in. 1 1 7 241440 GEAR, c ombi nati o[...]

  • Page 18

    TI0177B 8d 8e 8b 8 12 12h 12g 9 (Re f.) 10 (Ref .) 7(R ef.) 9 (Re f.) 10 (Ref .) 15 (Ref ) 16 (Ref ) 18 308864 Parts List & Drawing - - Pinion Assembly Ref N o. 8 and 12 Ref No. 8: P in i on Ho usi n g Assemb ly 241 1 12 Ref No . 12: Dri ve Hou si ng Assembl y 24101 1 Ref No. Part No. Descri pti on Q ty Ref No. Part No. Descri pti on Q ty 8 P I[...]

  • Page 19

    19 308864 Parts Drawing - - Sprayer 307 322 305 310 31 1 306 315 318z 318aa 303 302 309 308 312 310 313 314 304 305 301 307 304 318c 318a 318b 318d 318a 318f 8716A Ref No . 42 Pressur e Con tro l Assemb ly 318k 318j 318l 318n 318m 318h 318g 320 319 323[...]

  • Page 20

    20 308864 Parts List - - Sprayer Mo dels 232624 REF NO. P ART NO. DESCRI PTION QTY REF NO. P ART NO. DESCRI PTION QTY 301 193653 PLA TE, c ontr ol 1 302 241093 BOARD, PC 1 303 1 1 1839 SCREW , mc h pan, 6- - 32 x 1/ 2 in. 5 304 240776 HARNESS, wir ing. 1 305 193497 GASKET , c ont rol 2 306 193652 HOUSI NG, c ont r ol box 1 307 1 14631 SCREW , mc h,[...]

  • Page 21

    21 308864 Parts List & Drawing - - C lutch Assembly Ref No . 3 Clu tch Ho usi n g Assembl y 241306 Inc ludes 3b, 3c, 3e, 3j and 3k Ref No. Part No. Descri pti on Qty Ref No. Part No. Descri pti on Qty 3a* 108803 SCREW , hex, sch 4 3b 1 14962 RING , ret aining, i nter nal 1 3c 241305 SHAFT , drive, i nput 1 incl udes 3b,3j, and 3k 3d* 193510 HUB[...]

  • Page 22

    22 308864 Parts - - Lo - Boy Suction Set Kit Mo del 241287 Incl udes it ems 401 t o 407 Ref. No. Part No. Descri pti on Qty . 401 241 124 .TUBE, suct ion, 5 gall on (20 l it er) 1 incl udes 401a thr ough 401e 401a 240513 .. SWI VEL, tube, i nlet 1 401b 176450 .. GUARD, hose 1 401c 194306 ..HOSE, f lui d 1 401d 101818 .. CLAMP , hose 2 401e 170957 .[...]

  • Page 23

    23 308864 T echnical Data Honda GX160 E ngine Power Rat ing @ 3700 rpm ANSI 5.5 Hor sepower ....................... DIN 6270B/ DI N 6271 NA 2.9 Kw - - 4.0 Ps ...................... NB 3.6 Kw - - 4.9 Ps ...................... Maxim um Working P ress ure 3300 psi .............. (227 bar , 22. 7 MP a) Cycles /G allon (lit er) 93 ( 25) ................[...]

  • Page 24

    24 308864 Graco W a rranty Graco w arr ants al l equi pment l ist ed in thi s manual whi ch is manuf actur ed by Gr aco and bear ing i ts name t o be fr ee fr om defect s in mater ial and workmanshi p on date of s ale by an aut hori zed Graco di str ibut or t o origi nal pur chaser for use. Wit h exception of any special extended or l imi ted war r[...]