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Graco Dura-Flo 1100 manual

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Table of contents for the manual

  • Page 1

    Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 1994, Graco Inc. is registered to I.S. EN ISO 9001 74:1 RA TIO PREMIER t CARBON STEEL Cart-Mounted Airless Package WITH DURA-FLO T 1 100 DISPLACEMENT PUMP 50.0 MPa, 500 bar (7252 psi) Maximum Working Pressure 0.67 MPa, 6.7 bar (97 psi) Maximum Air Inlet Pr[...]

  • Page 2

    2 308415 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 12 . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    3 308415 W ARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury . D Fluid injected into the skin might look like just a cut, but it is a serious[...]

  • Page 4

    4 308415 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 5. D If there is any static sparking or you feel an electric shock while using [...]

  • Page 5

    5 308415 Setup General Information NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. NOTE: Always use Genuine Graco Parts and Acces- sories, available from your Graco distributor . Refer to the Product Data Sheet for your pump, Form No. 305756. If you supply your own accessori[...]

  • Page 6

    6 308415 Setup Supplied Components Refer to Fig. 2. W ARNING A red-handled bleed-type master air valve (30) and a fluid drain valve (D) are supplied. These accesso- ries help reduce the risk of serious injury , including fluid injection and splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing[...]

  • Page 7

    KEY SUPPLIED WI TH ALL MODELS 1 Pump 4 Cart 5 Pump Air Regulator 7 Suction Hose 8 Fluid Filter (includes drain valve) 22 Pump Intake Bushing 24 Suction T ub e 30 Red-Handled Bleed-T ype Master Air V alve (required, for pump) 32 Air Manifold 57 Ground Wire (required; see page 5 for installation instructions) 69 Fluid Shutoff V alv es 70 Air Line Mal[...]

  • Page 8

    8 308415 Operation Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally . Fluid under high pressure can be injected through the skin and cause serious injury . T o reduce the risk of an injury from injection, splashing fluid, or moving par[...]

  • Page 9

    9 308415 Operation CAUTION T o avoid tip-over , the cart must be on a flat and level surface. Failure to follow this caution could result in injury or equipment damage. Prime the Pump 1. See Fig. 3. Remove the tip guard and spray tip from the gun (102). See the gun instruction manu- al. 2. Close the air regulator (5) and bleed-type air valves (B, 3[...]

  • Page 10

    10 308415 Operation Shutdown and Care of the Pump W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. For overnight shutdown, stop the pump at the bottom of its stroke to prevent fluid from drying on the ex- posed displacement rod and damaging the thr[...]

  • Page 11

    11 308415 Operation Fig. 3 7 F D 1 1 T orque to 129–142 N S m (95–105 ft-lb) Model 237158 Shown KEY 5 Pump Air Regulator 7 Suction Hose 8 Fluid Filter 24 Suction T ub e 30 Red-Handled Bleed-T ype Master Air V alve (required, for pump) 69 Fluid Shutoff V alv e 70 Air Line Male Coupler 71 Air Line Female Coupler 102 Airless Spray Gun 103 Electric[...]

  • Page 12

    12 308415 Parts Part No. 236489, Series B (includes items 1–78) Part No. 237158, Series B (includes items 1–106) Ref. No. Part N o. Description Qty . Ref. No. Part No. Description Qty . 1 236932 PUMP , Premier , 74:1 ratio; See manual 308357 for parts 1 4 236943 CAR T , portable Includes replacement items 4a–4d 1 4a 1 12860 . WHEEL 2 4b 10714[...]

  • Page 13

    4 1 43 42 4d 4a 4c 4b 5 7 8 10 11 12 13 15 16 17 22 23 24 25 27 28 29 30 31 32 33 33 (Ref) 35 34 38 39 41 45 46 51 57 69 69 70 71 73 74 75 102 103 104 105 78 77 05900E 77 13 308415 Parts Part No. 236489, Series B (includes items 1–78) Part No. 237158, Series B (includes items 1–106)[...]

  • Page 14

    14 308415 T echnical Data Category Data Maximum fluid working pressure 50.0 MPa, 500 bar (7252 psi) Maximum air input pressure 0.67 MPa, 6.7 bar (97 psi) Ratio 74:1 Pump performance data See pump manual 308357 Air consumption data See pump manual 308357 Air inlet size 1 in. npsm(f) Fluid outlet size (at fluid filter) 3/8 npt(m) Fluid inlet size 2 i[...]

  • Page 15

    15 308415 Dimensions AB C 05902C Pump Model A B C Width Across Wheels Weight 236489 1270 mm (50 in.) 864 mm (34 in.) 864 mm (34 in.) 737 mm (29 in.) 138 kg (305 lb) 237158 1270 mm (50 in.) 864 mm (34 in.) 864 mm (34 in.) 737 mm (29 in.) 148 kg (325 lb)[...]

  • Page 16

    16 308415 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco w ill, for a period of twelve months from th[...]