Graco 3A0235G manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Graco 3A0235G, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco 3A0235G one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Graco 3A0235G. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Graco 3A0235G should contain:
- informations concerning technical data of Graco 3A0235G
- name of the manufacturer and a year of construction of the Graco 3A0235G item
- rules of operation, control and maintenance of the Graco 3A0235G item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco 3A0235G alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco 3A0235G, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco 3A0235G.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Graco 3A0235G item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Instr uctions-P ar ts Feed Suppl y Kits For supplying viscous ma terials to Graco ® HFR ™ Metering System. For prof essional use only . See page 3 f or model inf ormation, including maxim um working pressure and appro v als. Impor tant Sa fety Instructi ons Read all warnings and instr uctions in this man- ual. Sav e these instructions. 246081 P [...]

  • Page 2

    Related Manua ls 2 3A0235G Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Complete Supply Pump Systems . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Isocy anate C onditions . . . . . . . . . . . . . . . . . . . . . . 6 Material Self- ignition . . . . . . [...]

  • Page 3

    Complete Supply Pump Systems 3A0235G 3 Complete Suppl y Pump Systems Most pac kages include all air and fl uid fittings an d hoses. Approv als are on ly f or the pumps and not f or th e entire pac kage. ★ Complete P ac kage only comes with one pump , air and fluid fitt ings, and hose s. Complete P ackage (fluid and air) Pump Model Material Maximu[...]

  • Page 4

    Warnings 4 3A0235G Wa r n i n g s WA R N I N G FIRE AND EXPLOSION HAZARD Flammab le fumes, such as solve nt and paint fumes , in work ar ea can ignite or e x plode . T o help pre vent fire and e xplosion: • Use equipment only in w ell v entilated area. • Eliminate all igniti on sources; such as pilot lig hts, cigaret tes, portable electric lamp[...]

  • Page 5

    Warnings 3A0235G 5 MO VING P ARTS HAZARD Movin g par ts can pinch or amputate fingers and other body par ts. • K eep clear of moving par ts. • Do not op erate equipme nt with protec tive guards or covers remov ed. • Pressurized equipmen t can star t without w ar ning. Bef ore chec king, mo ving, or servicing equipment, f ollow the Pressur e R[...]

  • Page 6

    Isocyanate Conditions 6 3A0235G Isocy anate Conditions Material Self-ignition Moisture Sensitivity of Isocy anates Isocy anates (ISO) are catalysts used in tw o component f oam and polyurea coatings . ISO will react with moisture (such as humidity) to f orm sm all, ha rd, abrasive crys tals, which become suspended in the fluid. Ev entually a film w[...]

  • Page 7

    A and B Components 3A0235G 7 A and B Components IMPORT ANT! Materi al suppliers ca n vary in how they refer to plural component materials . Be aw are that when standing in front of th e manif old on proportioner : • Component A (Red) is on the left side. • Component B (Blue) is on th e right side. F or all machines: • The A (Red) side is inte[...]

  • Page 8

    Grounding 8 3A0235G Gr ounding The equipment m ust be ground ed. Grounding reduce s the risk of static and electric shock b y provid ing an escape wire f or the electrical current du e to static b uild up or in the e v ent of a short circuit. Pump: f ollow instructions in separat e f eed pump man- ual, supplied. HFR: see oper ation man ual. Spray g[...]

  • Page 9

    Installation 3A0235G 9 Complete P ac kage 246081 sho wn installed in HFR pr oportioning system. Inc ludes *parts onl y . F IG . 1: Instal lation 101* (red) 2 C* *103 (Ref) D 2* 2* 103* (Ref) 6* 101* (b lue) Air Supply Kit. See 309827. 2 2 2 2 2[...]

  • Page 10

    Installation 10 3A0235G T2 2:1 and Monark 5:1 1. Flush pumps , page 8. 2. P ositio n drums, page 8. 3. Open drum bun g hole. Scr ew b ung adapt er with gask et into bung h ole. See pump man ual. 4. Install s wiv el fitting (102) in pu mp fluid outlet. See F IG . 2. 5. Connect hose (103) between s w iv el fitting ( 102) and the system s wivel inlet [...]

  • Page 11

    Installation 3A0235G 11 Husky 515 and 716 1. Place riser tube (202) into drum. Tighten b ung adapter securely . 2. F or carbon steel supply pump systems , Install s wiv el fitting (102) in pump (201) fluid outlet. 3. Connect hose (103) between s w iv el fitting ( 102) and GMS swiv el fluid inlet fitting. 4. Install air supply kit and conne ct air l[...]

  • Page 12

    Install Air Supply Kit 12 3A0235G Install Air Suppl y Kit T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits 1. Supply clean, dry filtered air to f eed pumps. 2. See manual 309 827 to install air supply kit. Air Regulator Kit 248829 The air regula tor kit (7) is on ly used with the M onark kits. 1. Install ai r regulator k it (7). 2. Intercon nect t[...]

  • Page 13

    Operation 3A0235G 13 Operation Star tup 1. See Load fluid with feed pumps in system opera- tion manual. 2. Open f eed pump air re gulator . 3. Open f eed pump b leed-ty pe master air v alv e. 4. Adjust ai r to feed pump with needle valve . NO TE: • Cold, viscou s mater ial may be difficult to pr ime. Use needle v alv e to r educe air flo w to mot[...]

  • Page 14

    Parts 14 3A0235G Pa r t s Complete Suppl y Pump Systems Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dr yer . See part s lists on pages 15. Pump Material T wo Pump Systems One Pump Systems Complete Pump System Fluid Su pply Kit (1) (See Page 16) Complete Pump System Husky 515 CS 246369 246481 SS 24D092[...]

  • Page 15

    Parts 3A0235G 15 Complete Suppl y Pump Systems, continued ★ See Fluid Supply Kits on page 16. ❖ Only for Monar k 5:1 kits. Husky and T2 2:1 Kits See illustration on page 14. 24D096 and 24E399 Monark 5:1 5 Gallon Feed Pump Kit 24D095 and 24E398 Monark 5:1 Kit 55 Gallon Feed Pump Kit Ref. P art Description Qty . 1 ★ 246481 KIT , fluid supply , [...]

  • Page 16

    Parts 16 3A0235G Fluid Suppl y Kits (1) Carbon Steel Husky Kits Stainless St eel Husky Kits 24D104 Monark 5: 1 5 Gallon Kit 24D105 55 Gallon Monark 5:1 Kit 246898 and 24D103 T2 2:1 Kits 101 102 103 r_246481_ 3a0235a_1a r_24d101_3 a0235a_1a 103 101 103 101 r_24D104_3 a0235a_1a 101 103 102 103 TI10282a 101[...]

  • Page 17

    Parts 3A0235G 17 Fluid Suppl y Kits (1), continued Each fluid supply kit contains t wo pumps with riser tubes , fittings , and hoses neede d to supply fluid fro m the pumps to the proportioner . Use the tab les belo w to identify what parts are used for th e carbon steel and stainless st eel fluid supply kits. See page 16 f or fluid supply kit illu[...]

  • Page 18

    Parts 18 3A0235G Fluid Suppl y Kits (1), continued 257769, Carbon Stee l High-Flo Fluid Suppl y Kit 257777, Stainles s Steel High-Flo Fluid Suppl y Kit 101 106 102 103 110 109 111 112 r_257769_3a 0235a_1a Ref. No. Description 257769 257777 Qty . 101 PUMP , High-Fl o JC20L1 JS20L1 2 102 UNION, swiv el 202966 122639 2 103 HOSE, coupled; 1/2 npt; 6 ft[...]

  • Page 19

    Parts 3A0235G 19 Pump with Riser T ube Kits 246366 Husky 515 Pump 246367 Husky 716 Pump Pump Kit No. Material Husky 515 246366 CS 233052 (see manua l 309116) Plastic Husky 716 246367 CS 233057 (see manua l 309116) SS Husky 1050 24D329 CS 24D097 SS T2 2:1 295616 (see manua l 311882) SS Monark 5:1, 5 Gallon 24D098 SS Monark 5:1, 55 Gallon 24D099 CS R[...]

  • Page 20

    Parts 20 3A0235G Pumps with Riser T ube Kits, continued 24D329 CS Husky 1050 Pu mp 24D097 SS Husky 1050 Pump Ref. P art Description Qty . 201 647673 PUMP , Husky 1050; 24D332, se e 313435 1 202 246419 RISER TUBE KIT ; 24D332, see pag e 22 1 203 214961 HOSE, suction; 3/4 np t (mbe); 3/4 in. (19 m m) ID; 6 ft (1 .8 m); neoprene 1 204 189233 BRA CKET [...]

  • Page 21

    Parts 3A0235G 21 Pumps with Riser T ube Kits, continued 24D098, 5 Gallon 5:1 Monark 24D099, 55 Gallon 5:1 Monark Ref. No. P ar t No. Description Q ty . 2 246483 AIR SUPPL Y KIT; see 309827 1 6 247616 KIT , desiccant dryer; for A (red ) side; see page 14 1 7 248829 REGULA TOR KIT , air , f eed pum p 1 201 9022 78 PUMP , Monark 5:1; includes 902147, [...]

  • Page 22

    Accessories 22 3A0235G Accessories Riser T ube Kit, 246419 Return T ube Accessories See manual 309 852 f or installation and parts. Circulation Kits See manual 309 852 f or installation and parts. 246483 Air Supply Kit See manual 309 827 f or installation and parts. 15C381 Desiccant Dryer Cartridg e 233048 Husky 716 Accessory Kit Includes stainless[...]

  • Page 23

    Technical Data 3A0235G 23 Te c h n i c a l D a t a Maximu m air input pressu re T2 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MP a, 12 bar) Monar k 5:1 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1 .2 MPa, 12 bar) Husky 71 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 24

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents. Original instructions . This manual contains English. MM 3A0235 Graco Headquarters: Minneapolis[...]