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Graco 3A0096B manual

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Table of contents for the manual

  • Page 1

    Instr uctions - P ar ts Ink Pump P ac ka g es For use with medium to high viscosity inks . For prof essional use onl y . Not for use in e xplosive atmospheres. With priming pi ston and MaxLife ® rod and cylinder. Important Safety Instru ctions Read all warnings and instr u ctions in this manual. Sav e these instructions. ti14639a P ackage with NXT[...]

  • Page 2

    Related Manua ls 2 3A0096B Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ink Pump Pac kages . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Grounding (Al[...]

  • Page 3

    Ink Pump Packages 3A0096B 3 Ink Pump P acka ges Chec k yo ur pump pac kage’ s identification plate f or the 6-digit par t number of y our pu mp pac kage. T o order replacement par ts, see Par t s section star ting on page 16. Ink Pump Pa ck a g e Pa r t N o . Series Ratio Data Monitor ing Pow er Source Pump Size Maxim um Air or Hydraulic Input Pr[...]

  • Page 4

    Warnings 4 3A0096B Wa r n i n g s The f ollo wing warnings are f or the setup , use , gr ounding, maintenance , and repair of this equ ipment. The e xclama- tion point symbol alerts you to a gener al warning and the hazar d symbol ref ers to procedure-specific risk. Ref er back to these wa r nings . Additional, pr oduct- specific w arnings may be f[...]

  • Page 5

    Warnings 3A0096B 5 EQUIPMENT MISUSE HAZARD Misuse can ca use death or serious injury . • Do not oper ate the unit when f atigued or under t he influence of drugs or alcohol. • Do not exceed the maximum workin g pressure or temperature rating of the lo west rated system component. See T echnical Data in all equipment manu als. • Use fluids and[...]

  • Page 6

    Warnings 6 3A0096B[...]

  • Page 7

    Installation 3A0096B 7 Installation Gr ounding (All Pumps) The equipment m ust be grounded. Groundin g reduces the risk of static and electric shock b y providing an escape wire f or the electrical current due to static b uild up or in the e ven t of a shor t circuit. Pump: use the groun d wire and clamp supplied. Remov e the grou nd scre w (air-po[...]

  • Page 8

    Installation 8 3A0096B Air -P owered Pumps • Ref erence numbers and lette rs in parentheses in the text ref er to numbers and letters in the illustra- tions. •F IG . 2, page 9, sho ws a typical installation of an air-po wered pump . It is only a guide. Contact y our Graco distrib u tor f or actual system designs. • Be sure all accessories, in[...]

  • Page 9

    Installation 3A0096B 9 Key: A Air Motor B Displacement Pump C Floor Stand D Air Inlet F 76 mm (3 in.) Fluid Inlet G Fluid Outlet H Air Regulator J Bleed T ype Master Air V alve (required) K Air Line D rain V alv e (not supplied) L Air Filter (not supplied) M Air Shutoff Relief V al v e (for accessories, not supplied) N Pump Bleed V al ve PW e t C u[...]

  • Page 10

    Installation 10 3A0096B Hydraulic-P owered Pumps • Ref erence numbers and lette rs in parentheses in the text ref er to numbers and letters in the illustra- tions. •F IG . 3, page 11, sho ws a typical installation of an h ydraulic-po wered pump . It is only a guide. Co ntact yo ur Graco distrib utor f or actual system designs. • Be sure all a[...]

  • Page 11

    Installation 3A0096B 11 Key: A Hydraulic Motor B Displacement Pump C Floor Stand D Hydraulic Supply Lin e E Hydraulic Supply Line Sh utoff V a lv e F 76 mm (3 in.) Fluid Inlet G Fluid Outlet H Flow Control V alve J Hydraulic Pressure Gauge K Pressure Reducing V alve L Accumulator M Drain Line N Pump Bleed V al ve (see F IG . 6 on page 15) PW e t C [...]

  • Page 12

    Setup 12 3A0096B Setup Tighten Clamps See F IG . 4. Before star ting, to rque the screws (3) secur- ing the f our clamps (4) to 21-25 ft -lb (28-34 N•m). We t C u p See F IG . 5. Befo re star ting, f ill the wet cup (P) 1/3 full with Graco Throat Seal Liquid (TSL) or compatib le sol- ve nt . NO TE: The wet cup has a cov ered fill por t fitting. A[...]

  • Page 13

    Pressure Relief Procedure 3A0096B 13 Pressure Relief Pr ocedure 1. Loc k the dispense v alve trigger . 2. Shut off the po wer to the pump: • In an air-po wered system, close the air regula- tor (H) and the b leed-type master air va lv e (J). • In a h ydraulic-pow ered system, close the h y draulic supply line shutoff valv e (E) first, then the [...]

  • Page 14

    Start Up and Adjust Pump 14 3A0096B Star t Up and Adjust Pump Air -P owered Pumps 1. Supply f luid to the p ump , per the re quirements of your system. 2. Be sure the pump air regula tor (H) is closed. 3. Open the b leed-type master air v alve (J). 4. Hold a metal par t of the v alve firmly to the side of a grounde d metal pail and hold the trigger[...]

  • Page 15

    Shutdown 3A0096B 15 All Pumps If the pump f ails to prime proper ly , open the pump b leed v alve (N) slightly . See F IG . 6. Use the bleed hole, on th e underside of the v alve , as a priming valv e until the fluid appears at th e hole. Close t he plug. NO TE: Alwa ys use lowest possib le fluid pressure to bl eed air out of pump . NO TE: When cha[...]

  • Page 16

    Parts 16 3A0096B Pa r t s Air -P owered Ink P ackages P ackage Selection Chart P ar ts labeled n/a are not a vailab le as replacement part s . Obtain locally . Ink Pump Pa ck a g e Pa r t N o . Series Check-Mate ® Pump Pa rt No. (Ref. No. 1) Pump Description (se e 311238/312375) 258744 A P14LCM N34LN0 NXT Air Motor /L500CM Displacement Pump 258745[...]

  • Page 17

    Parts 3A0096B 17 258753 Hydraulic-P owered Ink P acka g e P ar ts labeled n/a are not a vailab le as replacement part s . Obtain locally . Ref. P ar t Description Qty . 1 L500CM PUMP , displacement; see 312375 1 2 222274 ST AND , floor 1 3 102637 SCREW , cap, he x hd; 3/8-16 x 1.5 in. (38 mm) long 4 4 276025 LUG 4 5 184086 GASKET; PTFE 1 6 208390 B[...]

  • Page 18

    Dimensions 18 3A0096B Dimensions P ump P ac k age s w ith Viscount Hydraul ic Motor s Pump P ackages with NXT 2200 , NXT 3400, or NXT 6500 Ai r Motors A B ti14639a ti14637a A C C B ti14669a 11 in. (279 mm) 14 in. (356 mm) 17 in. (432 mm) 14 in. (356 mm) Four 9/16 in. (14 mm) mounting holes for 1/2 in. (13 mm) diameter bolts D D T a ble 1: Pump Pac [...]

  • Page 19

    Technical Data 3A0096B 19 Te c h n i c a l D a t a NO TE: Refer to separate mot or manual f or sound data and motor mo unting hole la yout. Maximum Fluid W orking Pressures Strok e length Air-po wered pumps: 4.75 in. ( 120.65 mm) Hydraulic-po wered pumps: 4.69 in. (119.13 mm) Displacement pump eff e ctiv e area Ref er to Check-Mat e Displacement Pu[...]

  • Page 20

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 3A0096 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 14[...]