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Graco 313526J manual

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Table of contents for the manual

  • Page 1

    Operat ion Supply Systems For use with n on-heated bulk supp ly of m edium to h igh viscosity se alants and adhesive materi als. For pr ofessional use only . Not fo r use in Europe an explosi ve atmosphe re loca tions. L20c 2 inch single post elevator 20 liter (5 gallon ) size 100 psi ( 0.7 MPa, 7 bar) M aximum A ir Inle t Pressur e S20 3 in ch sin[...]

  • Page 2

    2 313526 J Contents Related Manua ls . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Component Identification . . . . . . . . . . . . . . . . . . . 10 D200 3 in. and D200 s 6.5 in. Dual [...]

  • Page 3

    Relate d Manuals 313526J 3 Related Ma nuals The following ma nuals are availa ble at www.graco.com. Compon ent Manual s in Engl ish: Manual De scription 3135 27 Supply System s Repa ir-Parts 3135 28 Tandem Supply Systems O peratio n 313529 Tandem Supply Sy stems Re pair-Parts 312375 Ch eck-Mate ® Displa cement Pumps Inst ructio ns-Pa rts 312376 Ch[...]

  • Page 4

    Warnings 4 313526 J Warnings The foll owing warni ngs are f or the se tup, use, g round ing, main tenance, a nd rep air of this equipm ent. The exclama - tion p oint sym bol ale rts you to a gene ral war ning and the hazar d symb ol refers to proced ure-sp ecific risk. Refe r back to these wa rnings . Addit ional, prod uct-spe cific warn ings may b[...]

  • Page 5

    Warn ings 313526J 5 EQU IPMENT MISU SE HAZ ARD Misus e can cau se death o r serious injury. • Do not ope rate the u nit when fatigued o r under the influe nce of drugs or alcoho l. • Do not ex ceed the m aximum wo rking pre ssure or temperatu re rating o f the lowes t rated s ystem compone nt. See Technical Da ta in all e quipme nt manu als. ?[...]

  • Page 6

    Models 6 313526 J Models Check the identifi cation pl ate (ID) for the 6-di git part num ber of the suppl y sys- tem. Use th e foll owing matr ix to def ine the co nstruct ion of the s upply s ystem, based on the six d igits. For exampl e, Part No . CM14BA re presents a Check-Mate supply system ( CM ), a car bon stee l Check- Mate 1 00 MaxLi fe ® [...]

  • Page 7

    Models 313526J 7 KEY: * Othe r Availabl e Models: 2 62868. Thi s model is the s ame as CM-_ _ -3-B models , such as CM -11-3-B, but uses Chec k-Mate Pump P40 DCS (NXT2200/C M 100) ins tead of the other pum ps listed o n page 8. CM 14 B A First and Second Digit Third and Fourth Digit Fifth Digit Sixth Digit Pump Code Ram Options Platen and Se al Opt[...]

  • Page 8

    Models 8 313526 J See manua l 3123 76 or the ID plate on t he pump to determ ine pump p art numbe r. Pump Code Pump P art No. (see manu al 312376) NXT 20 0/CM 60 4A P05LCS 4B P05LCM 4C P05LSS 4F P05LSM NXT 40 0/CM 60 6A P11LCS 6B P11LCM 6C P11LSS 6F P11LSM 6G P11RCS 6H P11RCM 6J P11RSS 6K P11RSM 61 P11SCS 62 P11SCM 63 P11SSS 64 P11SSM NXT 70 0/CM 6[...]

  • Page 9

    Models 313526J 9 NR = N ot released Pump Code Pump P art No. (see manu al 311828) NXT 2200/ DF 145SS A1 P31LSS A3 P31HSS NXT 3400/ DF 145SS B1 P46LSS B3 NR NXT 3400/ DF 180SS B5 P41LSS B7 P41HSS NXT 3400/ DF 220SS C1 P30LSS C3 P30HSS NXT 6500/ DF 220SS CA P57LSS CC NR NXT 6500/ DF 290SS D1 P45LSS D3 NR Premier /DF 290SS DL P67LSS DR NR Pump Code Pu[...]

  • Page 10

    Compone nt Identifica tion 10 313526 J Component Ide ntifi cation D200 3 in. and D200 s 6.5 in. Dual Post Key: AR a m A s s e m b l y B Air Motor C Displacement Pump DP l a t e n E Remote DataTra k (single ram systems ) or Displ ay Modu le (tandem system s) G Integrate d Air Cont rols (see F IG . 3) H Air Motor Lift Rin g J Platen B lee d Por t K P[...]

  • Page 11

    Compone nt Identifica tion 313526J 11 S20 3 in. Single Post and D60 3 in. Dual Post Key: AR a m A s s e m b l y B Air Motor C Displacement Pump DP l a t e n F Remote Dat aTrak (single ram system s) or Displ ay Modu le (tand em sys tems) G Integrate d Air Cont rols (see F IG . 3) H Lift Ring J Platen B lee d Por t K Power Supply Bo x (under s hroudi[...]

  • Page 12

    Compone nt Identifica tion 12 313526 J Integrated Air Controls D200, D200s , D60, and S 20 Models The inte grated air control s include: • Main air slid er valve (BA): turn s air o n and of f to the sys tem. When closed, the valv e relieves pres- sure do wnstream . • Ram air regulator (BB): controls r am up and down pressu re and blowo ff press[...]

  • Page 13

    Compone nt Identifica tion 313526J 13 L20c 2in. Elevator Key: CA Elevator Cart CB Air Motor CC Displacement Pump CD Platen CE Encl osed Wet Cu p (behind air control s) CF Elevator and Pump A ir Controls J Platen B lee d Por t P Pump B leed Val ve F IG . 6 CF CB CA CC CD CE r_2570 32_31 2376_1e CM7B1G Model Shown P J Lift Loc ation[...]

  • Page 14

    Compone nt Identifica tion 14 313526 J L20c 2 in. Air Controls • Air motor regulator (DA): Controls air pressur e to motor. • Blowoff button (DB): turn s air on and off to p ush the platen out of a n empty dr um. • Air motor sh utoff valve (DC): tu rns air o n and of f to the air motor. • Elevator director valve (DD): controls el evator dir[...]

  • Page 15

    Installa tion 313526J 15 Installa tion General Inform ation Acces sories ar e avail able from G raco. Ma ke ce rtain al l access ories are ad equatel y sized and pre ssure-rate d to meet th e system’s requir ements. F IG . 1, F IG . 2, and F IG . 6 are onl y guides fo r se lecting and in stalling system c ompone nts and ac cessor ies. Contact y o[...]

  • Page 16

    Inst allation 16 313526 J Mechanical Setu p 1. Fi ll disp lacement pump we t cup 2/3 fu ll with G raco Throat S eal Liqui d (TSL). 2. Bac k-off ai r regulato rs to the ir full cou nterclo ckwise positi on and close all shutoff valv es. 3. Co nnect ai r line fr om an air so urce to the s ystem air inlet . See F IG . 1 or F IG . 2. Refer to the pump [...]

  • Page 17

    Installa tion 313526J 17 Attach and A djust Drum Low/Empt y Sensor For suppl y system s with remote Dat aTrak, an o ptional kit can be purc hased to indicate either when the dr um is low or wh en it is em pty. Orde r kit 25 5469 for a D60 or D200 3 in. ram, 2556 89 for a D2 00s 6.5 in . ram, or 257634 for a S20 3 i n. ram. 1. Po sition r am at des [...]

  • Page 18

    Inst allation 18 313526 J Attach Drum Stops Only D2 00s, D200, and D60 Sup ply syste ms are ship ped with dr um stops in plac e to help p osition the drum on t he ram. For replacem ent parts , order Ki t 255477 . The kit inclu des 2 each of caps crews ( FA), lock washers ( not shown) , and dr um stops (FB). 1. L ocate th e correct s et of mountin g[...]

  • Page 19

    Supply S ystem O peration 313526J 19 Supply System Ope ratio n Pressure Relief Procedure 1. Lock the gun/v alve trigge r. 2. For D200s, D200, S20, and D60 Air Controls: S ee F IG . 3, page 1 2. a. Clo se the ai r motor sl ider va lve (BF) and the main ai r slide r valve (B A). b. Set the ram direc tor valve ( BC) to DOWN . The ram will slow ly drop[...]

  • Page 20

    Supply Sy stem Opera tion 20 313526 J 6. Rem ove bleed stick fr om platen b leed po rt (J). 7. If dru m has a plastic l iner, pul l it ove r edge of drum. Secu re liner with tape wr apped aro und circu mfer- ence of dr um. 8. Set the direct or valv e (BC) to DO WN an d lower the ram unti l fluid app ears at the top of the pl aten blee d port (J) . [...]

  • Page 21

    Supply S ystem O peration 313526J 21 Start and Adju st Pump 1. Connec t pump outlet fitting s and h ose (not sup- plied). 2. Be sure the pump air valve is closed . Then s et the ram air r egulator (BB) to a bout 50 psi (0.35 M Pa, 3.5 bar). S et the dir ector valve (BC) or elev ator director valve (DD) to DOWN. Remote DataTrak: If system has this f[...]

  • Page 22

    Supply Sy stem Opera tion 22 313526 J Shutd own and C are of t he Pump 1. Set the ram dir ector valve (BC) or e levator di rector valve (DD) to DOWN . 2. Foll ow the Pressur e Relief P rocedure on pa ge 19. 3. Foll ow the pump shutdown instruc tions in separate pump m anual. Replace Throat Seals Quick Coupler Remove wet cup from disp lacement pump [...]

  • Page 23

    Supply S ystem O peration 313526J 23 Remote DataTrak Setup The remo te DataTr ak disp lay unit comes full y assem - bled. Use the follow ing in structions and figu re to con - nect rem ote DataTra k to the s upply sys tem. The syst em require s either 100 -240 Vac, 5 0/60 Hz input, or 24 Vdc to the pow er suppl y. Ensu re tha t the main dis connect[...]

  • Page 24

    Remot e DataTrak Co ntrols and Indicato rs 24 313526 J Remote DataTr ak Controls and Indicators Key for F IG . 16 SC Display Screen LE LED (di agnostic indicato r when lit) FR Flow Ra te Units, us er settab le to: = cycl es per m inute gpm [US] = gallons per minute , United States gpm [UK] = gallons per minute , United Kingdom oz/min [US] = ounce s[...]

  • Page 25

    Remote Data Trak Operatio n 313526J 25 Remote DataTrak Operation Startup 1. Turn th e air mot or slider valve (BF) off before turn- ing the r emote DataT rak power on. 2. Turn on the remo te DataTr ak system using th e rocker s witch on the ra m power s upply. 3. The S plash sc reen (F IG . 18) wi ll flash on while the progress bar fills fr om left[...]

  • Page 26

    Remo te D ataT rak Opera tio n 26 313526 J Prime Mode See F IG . 20. 1. Pres s to en ter Prime Mode sc reen. The P rime symbol (PS) wil l appear in the dis play and the LED (B, F IG . 16) will fl ash. 2. Whil e in Prime Mode, t he job total counter (JT) is blank and will not count. However, the maintena nce counte r (MC) will continue to decr ement[...]

  • Page 27

    Remote Data Trak Operatio n 313526J 27 Runaway Cycle Rate/Ena ble Runaway Protection Displacemen t Pump Volume Press to scroll th rough the availab le disp lace- ment pump vol umes (P V) in cc p er cycle . set th e valu es to the p ump si ze in stalled. Refer to m anual 312375 or the ma rking o n the disp lacem ent pump cylind er. Flow Rate Units P[...]

  • Page 28

    Remo te D ataT rak Opera tio n 28 313526 J 4. Se e page 30 fo r a desc ription of E1, E2, and E 4 diagnost ic codes . Drum Low/Empty Diagnostic Code The E7 d rum icon can represent either a drum low or a drum em pty. Drum Low: A drum lo w settin g will r esult in a warn- ing cond ition. T he icon will show as an almos t empty dr um. The lig ht towe[...]

  • Page 29

    Remote Data Trak Operatio n 313526J 29 Diagnostic Mo de Diagnostics Remote DataTrak c an diagno se se veral p roblems with the supply system. Wh en the mon itor detects a problem, the LED (B, F IG . 16) wil l flash and a diagnost ic code will appear o n the disp lay. See Table 4 , page 3 3. If the acc essory lig ht tower k it is insta lled a li ght[...]

  • Page 30

    Remo te D ataT rak Opera tio n 30 313526 J Diving Up Diagnostic Code Screen See F IG . 26. If the pum p shows di ving up sym ptoms and the E1 Dia gnosti c Code is enabled , the Divi ng Up screen becomes active. 1. Pres s and rele ase to exit the Diving U p scree n. This will set the d iagnosti c code as a sta nding dia g- nostic c ode. A s tandin g[...]

  • Page 31

    Remote Data Trak Operatio n 313526J 31 Disconnected Sol enoid Diagnostic Code Scree n See F IG . 28. If th e system detects a discon nected ai r motor so lenoid an d the E 4 Diagnos tic Code is enable d, the Disc onnected S olenoid screen becomes active. 1. Pres s and rele ase to exit the Disc onnected Sole noid sc reen. 2. Correc t the condi tion [...]

  • Page 32

    Remo te D ataT rak Opera tio n 32 313526 J Reed Switch Dia gnostic Code Sc reen See F IG . 31. If the syst em detec ts an air motor ree d swit ch erro r, the Reed Sw itch Diag nostic s creen b ecomes active. 1. Pres s and rele ase to exit the Reed Sw itch Diag - nostic s creen. 2. Correc t the condi tion cau sing the d iagnosti c code. See T ABLE 4[...]

  • Page 33

    Remote Data Trak Operatio n 313526J 33 *LED (B , page 24) will fla sh a code, pa use, th en repeat . Table 4: Diagnostic Codes Sym bol Code No. Code Name Dia gnosis Cause LED Flash Code* Accessory Light Towe r Code Runawa y Pump runn ing faste r than set runa way li mit. • Increased air pressure. • Increased fluid out put. • Exhaus ted fluid [...]

  • Page 34

    Dime nsions 34 313526 J Dimensions (ram up) A B (ram down) E F C D ti104 29a D200 L20c (ram up) A (ram down) B D F r_255648 _3135 27_5a S20 E F C D (ram up) A (ram down) B r_25703 2_3123 76_1e r_255648 _3135 27_6a D60 (ram up) A (ram down) B E F C D[...]

  • Page 35

    Dimen sio ns 313526J 35 Dimensions Weight Use the tab le below t o ident ify the ma ximum wei ght for each ava ilable p laten size. See the identific ation pl ate (ID) for the weight of your suppl y system. WLD S30 (ram up) A (ram down) B E F C D S20 (NX T) Ram Model A in. (mm) B in. (mm) C in. (mm) D in. (mm) E in. (mm) F in. (mm) L[...]

  • Page 36

    Schematic 36 313526 J Schematic Remo te Dat aTrak, Light T ower, Drum Lo w/Empt y Senso r -24Vdc (3) +24Vdc (2) CAN_H (4) CAN_L (5) SHLD (1) -24Vdc (3) +24Vdc (2) CAN_H (4) CAN_L (5) SHLD (1) 12 Amber (2) Common (14) Red (15) Drain (1) LOCAL CONTROL MONITOR, REMOTE DATATRAK Graco P/N 255415 Air Solenoid (4) Common (16) Drum Low (17) N/C (3) Top Mot[...]

  • Page 37

    313526J 37 D200S, D200, S20, and D60 Supply Syst ems Point of Ope ratio n Instruct ions For use with non -heated b ulk sup ply of med ium to hi gh viscos ity sealant s and adhesiv e materia ls. Not for use in hazardou s location s. Safety Pr actices: The instruc tion on t his she et are ab breviat ed and are provi ded on ly as a custom er service .[...]

  • Page 38

    D200S, D200, S20, an d D60 Suppl y System s Point of Operation Ins tructions 38 313526 J Start and Adjus t Pump 1. Suppl y fluid t o the pu mp, per th e requir ements o f your sy stem. 2. Clo se the ai r motor sl ider va lve. Set the ram ai r regulato r to about 50 psi (0.3 5 MPA, 3.5 bar). S et the dire ctor val ve to DOWN. 3. Reduce the ai r moto[...]

  • Page 39

    313526J 39 L20c Supply Systems Point of Op eration I nstructi ons For use with non -heated b ulk sup ply of med ium to hi gh viscos ity sealant s and adhesiv e materia ls. Not for use in hazardou s location s. Safety Pr actices: The instruc tion on t his she et are ab breviat ed and are provi ded on ly as a custom er service . They are not meant to[...]

  • Page 40

    L20c Sup ply Syst ems Point of O peration Instructi ons 40 313526 J Start and Adjus t Pump 1. Suppl y fluid t o the pu mp, per th e requir ements o f your sy stem. 2. Close the air m otor valv e. Set the d irector val ve to DOWN. 3. Reduce the ai r motor re gulator pre ssure and open the air m otor shu toff va lve. 4. Adjus t air mo tor regu lator [...]

  • Page 41

    Technica l Data 313526J 41 Technical Da ta Max air input pr essur e (supply system ) / Air inlet si ze L20c - 2 in. elevat or, 5 gal. (20 L) . . . . . . . . . . . . . . . 100 p si (0.7 M Pa, 7 bar ) / 1/2 np sm(f) S20 - 3 in. sing le post, 5 gal. (20 L) . . . . . . . . . . . . . . 12 5 psi (0.9 M Pa, 9 bar ) / 1/2 np t(f) D60 - 3 in . dual pos t, 1[...]

  • Page 42

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco rese rves the right to make changes at any time without notice. For patent information, see ww w.graco.com/patents. This m anual contains English. MM 313526 Graco H eadquarte rs: Minnea polis International O ff[...]