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Graco 309098F manual

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Table of contents for the manual

  • Page 1

    309098F ENG First choice when quality counts. t Part No. 243159 INSTRUCTIONS–P ARTS LIST INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. For Automatic Lubrication Systems Only Provides lubricant flow and pressure to operate a single line, parallel, automatic lubrication system and vents the syste[...]

  • Page 2

    2 309098 W ARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury . D This equipment is for professional use only . D Read all instruction manuals, tags, and labels before you operate this equipment. D Use the equipment only for its intended purpose. If you are not sure, call y[...]

  • Page 3

    3 309098 TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. D Know the specific hazards of the fluid you are using. D Store hazardous fluid in an approved container . Dispose of hazardous fluid according to all local, state and national guidelines. D Al[...]

  • Page 4

    4 309098 Unpacking Unpacking the Product The Dynastar r pump module was carefully packaged for shipment by Graco. When the package arrives, perform the following procedure to unpack the units: 1. Inspect the shipping box carefully for shipping damage. Contact the carrier promptly if damage is discovered. 2. Unseal the box and inspect the contents c[...]

  • Page 5

    5 309098 Installation Reservoir Mount reservoir [Fig. 2, item (P)] on sturdy flat surface with 6, 3/8 in. diameter bolts. Note location of fill port (K), hydraulic lines, and lubricant outlet port (G) for easy access once installed. Hydraulic system must depressurized before connecting high pressure hydraulic supply line. W ARNING CAUTION Hydraulic[...]

  • Page 6

    6 309098 Installation T ypical Installation The installation shown in Figs. 2, 4, and 5 are only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. Fig. 2 Low Reservoir Level Switch (Level Indicator , optional) Pressure Switch For System Control Remote Alarm[...]

  • Page 7

    7 309098 Fig. 3 V ent V alve Installation Kit (243170) KEY A Hydraulic control line B V ent valve C Pump output connection line D Pressure relief valve E Lubricant output F V ent line A 9647A B C D E F Fig. 4 Control Module Installation Kit (243501) KEY G Pump tank line H Pump high pressure hydraulic line J V ent valve hydraulic control K Hydraulic[...]

  • Page 8

    8 309098 Installation Fig. 5 9653A V ent return port 1/2” npt (f) V ent valve bracket weld locations Pump mounting ∅ .343 or 5/16–18 (4X) Control module ∅ .343 or 5/16–18 (2X) 18.0 Max 5.0 5.0 6.875 3.536 3.536[...]

  • Page 9

    9 309098 Operation Pressure Relief Procedure W ARNING INJECTION HAZARD T o reduce the risk of serious injury , in- cluding fluid injection or splashing in the eyes or on the skin, always follow the Pressure Relief Procedure whenever you D Are instructed to relieve the pressure D Shut off the pump D Check, clean, or service any of the system equipme[...]

  • Page 10

    10 309098 Operation Shut Down. 1. For normal system shut down, disconnect power to lubricator controller (J) by turning off the ignition switch, and turn off hydraulic supply by closing the ball valve (Fig. 2, item AA). CAUTION Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly da[...]

  • Page 11

    11 309098 Parts Drawing 1 3c 3d 3e 3f 3g 3h 3a 7 5 8 9652B Pump hydraulic outlet Pump hydraulic inlet Pump lubricant outlet 3i[...]

  • Page 12

    12 309098 Parts Drawing 2a 2d 2p 2e 2q 2j 2k 2m 3a 3b 2f 2b 4a 4n 4j 4r 4m 4q 4p 4k 4d 4e 4c 4h 4g 4f 6 5 2c 2g 2h 2i 4b 2n 9652B T o pump hydraulic inlet T o pump hydraulic outlet T o pump lubricant outlet Item 4a: T orque to 40–43 ft lbs (54–58 Nm) (lubricate o–ring with oil before installation) Item 4c: T orque to 15–20 ft lbs (20–27 N[...]

  • Page 13

    13 309098 Parts List Model 243159, Dynastar Pump Module includes items 1 – 8 *Model 243502, 35# Dynastar Pump Module Installation Kit includes items 1, 2, 4 and 8 *Model 243503, 120# Dynastar Pump Module Installation Kit includes items 1, 2, 4 and 8 *Model 243504, 400# Dynastar Pump Module Installation Kit includes items 1, 2, 4 and 8 Ref. No. Pa[...]

  • Page 14

    14 309098 T echnical Data Maximum hydraulic input pressure 3500 psi (241 bar , 24 MPa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump wetted parts See manual 308156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V [...]

  • Page 15

    15 309098 Hydraulic Control Module Circuit: 243501 Does not include pump and pump valve kit.[...]

  • Page 16

    16 309098 Graco Standard W arranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by a n authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for[...]