Graco 245095 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Graco 245095, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco 245095 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Graco 245095. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Graco 245095 should contain:
- informations concerning technical data of Graco 245095
- name of the manufacturer and a year of construction of the Graco 245095 item
- rules of operation, control and maintenance of the Graco 245095 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco 245095 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco 245095, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco 245095.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Graco 245095 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2005, Graco Inc. is r egistered to I. S. EN ISO 9001 311046J Repair GMAX ™ II 5900 Con ver tible T e xSpra y ™ 5900 HD Airless Spra y er s - For P ortable Airless Spra ying of Ar ch itectural Coatings and P aints - 3300 psi (22.8 MP a, 228 bar) Maximu m Working Pres sure Important Sa[...]

  • Page 2

    Manual Conventions 2 311046J Contents W ARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Bea[...]

  • Page 3

    Warning 311046J 3 Wa r n i n g The f ollowing are ge neral warnings related to the se tup , us e, maint enance and repair of this equipment. Additional, more specific , warnings may be f ound throughout the te xt of this manual, where app licable . WA R N I N G FIRE AND EXPLOSION HAZARD Flammab le fumes, such as solv ent and paint fumes, in work a [...]

  • Page 4

    Warning 4 311046J EQUIPMENT MISUSE HAZARD Misuse can ca use death or serious injur y . • Do not exceed the maximum w ork in g pressure or temperature rating of the low est rated system component. See T echnical Data in all equipment man uals. • Use fluids and solv ents that are compatible with equipment wetted parts. See T echnical Dat a in all[...]

  • Page 5

    Maintenance 311046J 5 Maintenance Pressure Relief Pr ocedure 1. Lock gun trigger saf ety . 2. T urn engine ON/OFF s witch to OFF . 3. Mov e pump s witch to OFF and tur n pressure control knob fully counterclockwise. 4. Unlock trigger safety . Hold metal par t of gun fir mly to side of grounded metal pail, and tr igger gun to reliev e pressure. 5. L[...]

  • Page 6

    Troubleshooti ng 6 311046J T r oubleshooting Problem Cause Solution E=XX is displa yed F aul t condition exists Deter mine fault correction from tab le, page 14 Engine will not star t Engine switch is OFF T urn engine s witch ON Engine is out of gasoline Refill gas tank. Honda Engines Owner's Man- ual. Engine oil lev el is low T ry to star t e[...]

  • Page 7

    Troubleshooting 311046J 7 Pr oblem Cause Solution Pump output is low Strainer (82) is clogged Clean strainer . Piston ball (206) is not seating Ser vice piston ball. Manual 310894. Piston packings are worn or damaged Replace packings. Manual 310894. O-ring (227) in pump is wor n or damaged Replace o-r ing. Manual 310894. Intake v a lv e ball is not[...]

  • Page 8

    Bearing Housing and Co nnecting Rod 8 311046J Bearing Housing and Connecting Rod Remo val 1. Reliev e pressure; page 5. 2. F IG . 1. Remo ve f our screw s (45) and front cover (44) 3. Remov e pump. Ref e r to Displaceme nt Pump, Rem ov al , page 14. 4. Remov e four screws (41) and washers (42) from bearing housing (40). 5. Pull connecting rod (43 )[...]

  • Page 9

    Drive Housing 311046J 9 Drive Housing Remo val 1. Reliev e pressure; page 5. 2. Remov e beari ng housing. Refer to Bearing Housin g and Connecting Rod, Remov al , page 8. 3. Premium spra yers: Remov e two screws (108) and gallon counter sensor (39). 4. Remov e six screws ( 38). 5. Lightly tap around dr ive housing (33) to loo sen drive housing. Pul[...]

  • Page 10

    Pinion Housing/Rotor/Shaft/Clutch/Pu lley 10 311046J Pinion Housing/Rotor/Shaft/Clutc h/Pulley Re m ova l 1. If pinion housing (29) is not remov ed from clutch housin g (19), do 2. through 5. Otherwise, do 2 and then star t at 6. 2. Do Pressure Relief Procedure , page 5. 3. F IG . 4. Disconnect clutch cable connectors. a. Remov e two screws (71) an[...]

  • Page 11

    Pinion Housing/Rotor/Shaft/Clutch/Pulley 311046J 11 Installation 1. F IG . 10. Install drive shaft assemb ly (19c). Install retaining ring (1 9b) 2. F IG . 8. La y two stac ks of two dimes on smooth bench surf ace. 3. Lay armature (25) on two stacks of dimes. 4. Press center of hub (26) down to bench surface. F IG . 8 5. F IG . 9. Place spacer (19f[...]

  • Page 12

    Pressure Control 12 311046J Pressure Contr ol On/Off Switch Re m ova l 1. F IG . 10. Remov e two screws (71) and swing down cov er (169a). 2. Disconnect ON/OFF s witch (1 69f) connector from control board. 3. Press in on two retaining tabs on each side of ON/OFF s witch (169f) and remov e s witch from cov er . Installation 1. Install ne w ON/OFF s [...]

  • Page 13

    Pressure Control 311046J 13 Contr ol Board Re m ova l 1. F IG . 10. Remov e two screws (71) and swing down cov er (169a) 2. Remov e strain relief bushings (123a and 123b). 3. Disconnect at control board (169b): • Lead from potentiometer (169d) • Lead from transducer (66) • Lead from W atchDog switch (169g) • Lead from ON/OFF switch (169f) ?[...]

  • Page 14

    Pressure Control 14 311046J Digital Displa y Messages * Error codes also appear on control board as a blinking red LED . LED is an alternate to digital messages . 1. Remov e two scre ws (71) and swing do wn cove r (130). 2. Start engine. Blink c ount is the same as error code(E=0X). After a f ault, f ollow t hese steps to restar t spra yer: 1. Corr[...]

  • Page 15

    Displacement Pump 311046J 15 Displacement Pump R emo v al 1. Flush pump. 2. F IG . 19 . Stop pump with piston rod in its lowest position. 3. Do Pressure Relief, page 5. 4. Separate drain hose from spra yer. F IG . 11 5. Disconnect material hose from pump. F IG . 12 6. Raise latch lock. Push latch op en. F IG . 13 7. F IG . 14. Ratchet open pump doo[...]

  • Page 16

    Displacement Pump 16 311046J e. T wist latch u-bolt back from pump door ou ter edge f . Place u-bolt on pump door protrusion F IG . 16 8. Ratchet pump door f orward. F IG . 17 9. Open pump door . F IG . 18 10. F IG . 19. Pull out pump pin and place in pin holder F IG . 19 Installation 1. F IG . 20. Adjust piston rod with pin holder to pull out pist[...]

  • Page 17

    Displacement Pump 311046J 17 5. F IG . 22. Rotate pump to align with materia l hose. Connect material h ose and hand tigh ten to 70 in-lb F IG . 22 6. F IG . 23 . Tighten latch and rotate latch loc k into lock ed position. F IG . 23 7. F IG . 24. Attach drain hose to spra yer . F IG . 24 8. F IG . 25. Fill pump with Graco TSL until fl uid flows ont[...]

  • Page 18

    Parts 18 311046J Pa r t s Standard Spra yer - P ar ts Drawing $%4 !),! $%4 !),!   3EEEXPLODEDVIE WONPAGE 3EE%NGINE$ETAILONPAGE   3EEPAR TSONPAGE              3EEPAR TSONPAGE ?[...]

  • Page 19

    Parts 311046J 19 Standard Spra yer - P ar ts List Ref Part Description Qty 1 287423 FRAME, car t 1 2 156306 W ASHER, flat 2 3 119509 WHEEL, pneumatic 2 4 15E891 CLIP , retaining 2 5 191084 SLEEVE, car t 2 6 183350 W ASHER 2 7 108068 PIN, spring straight 2 8 108795 SCREW , mach, pnh 4 9 112827 BUTT ON, snap 2 10 245245 HANDLE, car t 1 11 237686 WIRE[...]

  • Page 20

    Parts 20 311046J Engine Detail Engine Detail - P ar ts List 12 9 1 4 3 1 7 1 7 12 8 131 12 4 12 6 12 7 1 8 13 0 1 40 1 4 1 13 9 13 8 13 5 13 7 11 5 1 5 1 44 12 5 2 0 6 1 1 4 2 Ref 1 6 1 7 13 6 ti5750 a 13 5 (Ref) Ref Part Description Qty 15 114530 ENGINE, gas , 5.5 Honda 1 16 114653 SCREW , cap, fl ange hd 4 17 110996 NUT , flng hd, he x 6 18 18340[...]

  • Page 21

    Parts 311046J 21 Pinion and Drive Housi ng - P ar ts Drawing and List Ref No. 29: Pinio n Housing 287465 Ref No. 33: Driv e Housing 287700 Ref P art Description Qty 29 287476 PIN ION HOUSING & COIL 1 29a 241114 PINION SHAFT 1 29b 112770 RET AINING RING, large 1 29c 105489 PIN 2 29d 114683 O -RING 1 Ref P art Description Q ty 33 HOUSING, drive 1[...]

  • Page 22

    Parts 22 311046J Pressure Control and Filt er - P ar ts Drawing                     TIB 3TANDARD -ODELS  F  A A  H J ?[...]

  • Page 23

    Parts 311046J 23 Pressure Contr ol and Fi lter - P ar ts List ★ Premium & T e xSpra y 5900HD Conv er tible models only * Included in Filter Base Repair Kit 287510 REF P ART DESCRIPTION QTY 53* 15C765 CAP , filter 1 54* 117285 O-RING 1 55* 15C766 TUBE, diffusion 1 56* 243984 FIL TER, fluid 1 57* 15C780 HANDLE 1 58* 15C972 PIN, gro ov ed 1 59* [...]

  • Page 24

    Parts 24 311046J Clutch Housing - P ar t s Drawing and List Ref Part Description Qty 19 287519 HOUSING, clu tch 1 Includes 19b , 19c, 19e , 19j & 19k 19b 114962 RING, retaining, inter nal 1 19c 287422 SHAFT , dr ive , input 1 19e 15E88 7 HOUSING, clutch 1 19j 115078 O-RING 1 19k 115079 O-RI NG 1 21 15E894 ST OP , ar ma ture 1 23 108803* SCREW ,[...]

  • Page 25

    Parts 311046J 25 Premium Spray ers - P ar ts Drawing and List Ref 40: Bearing Housing Ref. Part Description Qty . 201 Hi-Bo y Spra yers 1 See par ts, page 18 Lo-Bo y Spra y ers 1 See par ts, page 18 Includes Lo-Bo y Suction Set Kit, See par ts, page 26 202 2407 94 HOSE, grounded, n ylon; 1/4 in. ID; 1 cpld 1/4 npsm(f be); 50 f oot (15 m); spring gu[...]

  • Page 26

    Parts 26 311046J Lo-Boy Suction Set - P ar ts Drawing and List Models 248695, 248697, 248890 Ref Part Description Qty 287631 KIT , re pair , tube suction 401 287537 HOSE, suction, GMAX II 3900/590 0 1 402 2875 36 HOSE, drain, GMAX II 3900/590 0 1 403 1899 20 STRAINER, 1-11 1/2 npsm 1 404 2419 20 DEFLECTO R, threaded 1 405 15D000 CLIP , dra in line [...]

  • Page 27

    Technical Data 311046J 27 Te c h n i c a l D a t a Dimensions Po w e r Honda GX160 Engine (ANSI P ower Rating @ 3600 rp m ) 5.5 Horsepower (4.1 kW) Electric Motor 2.0 HP (1.5 kW) Maximum working pr essure 3300 psi (227 bar , 22.7 MP a) Noise Le vel Sound pow er 100 dBa per ISO 3744 Sound pressure 86 dBa measured at 3. 1 feet (1 m) Cycles/gallon (li[...]

  • Page 28

    Graco Standard Warranty 28 311046J Graco Standar d W arranty Graco warrants all equipment ref erenced in th is document which is manuf actured by Graco and bearing its name to be free from de fe ct s i n material and workmanship on the date of sale to the origin al purch aser for use. With the e xception of any special, e xtended, or limited warran[...]