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Graco Inc. 4043 manual

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Table of contents for the manual

  • Page 1

    Instructions - - Parts List GRACO INC. P .O. BOX 1441 MINNE APOLIS, MN 55440 - 1441 Copyright 2002, Graco Inc . is registered to I. S. EN IS O 9001 Hydr a - - Clean R 4043, 16 HP E ngine Hyd ra - - Clean r 4043 Pressu re W asher P/N 800707, Ser ies B 4000 psi (27. 6 MPa, 276 bar ) Operat ing Pressure 4300 psi (29. 6 MPa, 296 bar ) maximum W orking [...]

  • Page 2

    308532 2 T able of Contents W arnings 2 ...................................... Component Identif ication and F unction 4 ............ Setup 5 ......................................... Oper ation 6 ..................................... T roubleshoot ing 10 ............................... Pump Servi ce 1 1 ................................ Parts List [...]

  • Page 3

    308532 3 W ARNING HAZARDOUS F LUIDS Im proper handling of hazardous fluids c an cause s erious injur y , ev en death, due to s plashing in eyes , ingesti on or bodily c ontam ination. D Know spec ific hazards of fluid being us ed. D Stor e hazar dous f luids in approv ed cont ainers. Dispose of hazardous fluids per local, s tat e and national guide[...]

  • Page 4

    308532 4 Component Identification and Function 06812 T yp ical In stal lat i on - - P ressure Washer Fig. 1 F M E G K A B D C H J L 6811B A Engine 16 horsepower, operates pump assem bly B Pump Assemb ly Pres suriz es f luid to be s prayed t hrough s pray gun C Filt er Scr eens out debris and ot her m ater ial between s upply connec tion and pump. D[...]

  • Page 5

    308532 5 Setu p Chec k for Shipping Dam age Check t he unit for any damage that may hav e occur red in shipping. Noti fy t he carri er immed i atel y if t here is any damage. Set Up Charge t he batt ery . Be sur e the bat t ery c onnect ions are cor rect and secur e. Connec t t he f uel line to t he engine using the quic k c oupler prov ided. S que[...]

  • Page 6

    308532 6 Operation Pr essure Relief Pr ocedure W ARNING S K IN I NJECT IO N HAZ ARD Sys tem pressur e must be manually relie ved to preve nt system f rom starting or spr aying acc identally . Fluid under high press ure can be injec ted t hrough s kin and caus e serious injur y . T o reduce ris k of injury f rom injec - tion, s plashing fluid, or mo[...]

  • Page 7

    308532 7 Operation C A UTION Pres sure was her is equipped wit h a t hermal r elief valve. If pressur e washer is operated wit hout spray ing for an extended per iod (approx imat ely 10 minut es) t he valv e will expel hot water . Do not oper ate pres sure was her wit h inlet water scr een remov ed. K eep scr een clean. Screen k eeps abrasiv e sedi[...]

  • Page 8

    308532 8 Operation Installing an d Chang ing Spray T ips W ARNING T o reduce risk of serious bodily injur y , including fluid injec tion or splashing in eyes or onto s kin, use extr eme c aution when c hanging spray tips. always follow pr ocedure below . 1. Follow t he Pressu re Reli ef P roced u re . 2. Point t he gun and wand away f rom yours elf[...]

  • Page 9

    308532 9 Shutdown, Flushing, and Storage CAUTION Do not expos e pres sure was her t o fr eezing t em- perat ures or allow water t o f reeze in pr essur e washer c omponent s. I f water f reez es in t he pres- sure was her , thaw it in a warm room bef ore you t ry to st ar t it . Do not pour hot water on or into t he pump; it m ay cr ack t he cerami[...]

  • Page 10

    308532 10 T roubleshooting W ARNING T o reduce r isk of serious injury , inc luding fluid injec tion and s plashing in eyes , or on skin, always f ollow Pres- sure Rel ief Proced u re on page 6 befor e proc eeding. Proble m Cau se Sol utio n Engine wil l not star t or i sh a r dt os t a r t No gasoli ne in f uel t ank or car buret or . Low oil leve[...]

  • Page 11

    308532 11 Pump Service Ser vicing th e V alves 1. Remove t he hex valv e plug. 2. Exam ine the o- - ring under the plug for c uts or distor t ion and replace if worn. Lubricat e new o- - ring befor e inst alling. 3. Gras p valve r etainer by tab at t he top with plier s and remov e fr om valve chamber. V alve part s usually separat e during r emova[...]

  • Page 12

    308532 12 Pump Service Ser vicing th e Seals and V - - Packing s Disassemb ly: 1. Remove t he manif old as desc ribed. 2. Wit h cr ankcas e side of m anifold f acing up, unscr ew the seal case fr om t he manif old using a s pecial key wrench. 3. Remove o- - ring from seal ca se. 4. Remove s nap ring and low pres sure s eal fr om the seal cas e. S e[...]

  • Page 13

    308532 13 Notes[...]

  • Page 14

    308532 14 Pressure W asher - - Parts + -- -- + 43 42 41 44a, 44h 45 63 47 24 2 5 12 2 25 17 13 14 16 5 31 40 33 34 35 36 29 2 28 21a 19 18 51 30 46 1 2 48 50 49 4 6 7 62 37b 52 61 9 58 57 56 59 55 54 11 10 8 64 15 3 2 6 18 21b 21c 21d 21e 21f 21g 21h 22 26 37h 37g 39 44b 44c 44d 44e 44f 44g 45 45 56 58 57 56 56 56 56 56 100 59 102 56 SHEET 2 103 10[...]

  • Page 15

    308532 15 Pressure W asher - - Parts Mo del 800707, Series B Ref. No. Part No. Descri pti on Qty . 1 108868 CLAMP , wire 1 2 100214 W ASHER, lock 5/16 4 3 803889 BEL T , dri ve 2 4 803943 SHEA VE, engine 1 5 100023 W ASHER, fl at 5/16 4 6 1 18241 SCREW , flange, hex hd 5 7 803534 LABEL, belt guar d 1 8 803926 BEL T GUARD 1 9 803525 BOL T , batt ery[...]

  • Page 16

    308532 16 Pressure W asher - - Parts 7544A 80 89 81 82 83 84 85 86 87 88 90 91 92 97 104 109* 11 0 111 11 4 43 Hydra - - Clean 4043 Pressur e W asher (Sheet 2 of 2) 2 120 *Not e: Chemical Inject or Repair Kit - - 244351[...]

  • Page 17

    308532 17 Notes[...]

  • Page 18

    308532 18 Pump Assembly - - Parts 04608 1 2 3 9 4 12 13 14 15 17 16 18 19 20 21 22 23 24 25 26 27 28 29 31 30 32 33 22 a 35 12 39 40 14 41 15 4e 9a 42 53 51 52 54 34 c d 9a 9b a b c d e a b c e f g d 9b[...]

  • Page 19

    308532 19 Pump Assembly - - Parts Mo del 803508, Series A Ref. No. Part No. Descr iption Qt y . Ref. No. Part No. Descr iption Qt y . 1 803504 MANIFO LD 1 2 801468 SCREW , cap, hex hd 8 3 801469 W ASHER, lock 8 4 801472 KIT , V alve (incl udes: 4a- - 4e) 1 4a O-RI NG 6 4b SEA T , valve 6 4c PLA TE, valve 6 4d SPRING 6 4e GUID E, valve 6 9 803509 KI[...]

  • Page 20

    308532 20 Accessories Downstream Chem ical In jector Kit 804387 For injecting har sh cleaning c hemicals downstr eam fr om t he pump. 800649 is st ainless s teel c onst ruct ion. Upstream Chem ical Injector Kit 800257 For injecting m ild cleaning chem icals ups tr eam int o the pump. Pr essure Gauge Kit 248744 For viewing pump pressur e. W ater San[...]

  • Page 21

    308532 21 T echnical Data Model 800707 Engine ( 4 cycle, air- - cooled) 16 HP Bri ggs & Str att on OHV Ba ttery 12 V olt , 30 AMP 250 CCA Gasoli ne T ank Capacit y 2.25 Gal lon ( 8.5 Lit er) W ater Pum p Maximum W orki ng Pressur e 4000 psi ( 276 bar) W ater Pum p Maximum Flow 4. 25 gpm ( 16 lpm) Inl et Hose Connecti on 3/4” garden hose ( f) [...]

  • Page 22

    308532 22 Graco W arranty Graco w arr ants al l equi pment l ist ed in thi s manual whi ch is manufact ured by Gr aco and beari ng it s nam e to be fr ee fr om defect s in mater ial and wor kmanship on t he date of sale to t he ori ginal purchaser f or use. Wit h the exception of any special extended or li mit ed wa rran ty p ub lis he d b y Gra co[...]