Gossen IPP 144 - 40 G manual

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Table of contents for the manual

  • Page 1

    Thermal Graphics Printers IPP 144 - 40 G IPP 144 - 40 GE Paper Reroll Mechanism IPP - A W USER`S MANUAL[...]

  • Page 2

    Safety instructions (EN 61010-1) In order to preclude any danger to the operator , the following instructions should be followed: a) In case any damage or malfunction is detected, take the unit out of operation without delay . b) Before disassembling the unit, disconnect all inputs / outputs and the supply voltage. When mounting the unit and the co[...]

  • Page 3

    T able of Contents page I. IPP 144 - 40 G / IPP 144 - 40 GE 3 - 60 1 . General Features 3 - 5 2. T echnical Data 6 - 9 2.1. Basic V ersion 6 - 8 2.2. V ersion E 9 3. Design and Installation 10 - 1 1 4 . Connection 1 1 - 17 4.1. Pin assignment 1 1 - 13 4.2. Interface selection 14 4.3. Connecting Diagram serial 15 - 17 5 . Operation 18 - 23 5.1. Oper[...]

  • Page 4

    Index page Accessories 6 1 Addressing 26, 30 Addressing & protocol / text 3 1 Basic version 5 Baudrate 25 Barcode Commands 5 0 Bitmap image Commands 4 5 Character set 24, 38 Connection diagrams 1 1 Connection Examples 5 4 Control characters 3 8 Data format - serial 2 5 Date / time - output via interface II 2 8 Date / time - setting 2 6 End of p[...]

  • Page 5

    I. IPP 144 - 40 G / IPP 144 - 40 GE 1. General Features The Thermal Graphics Printer IPP 144-40 G (Industrial Process Printer) is a device designed for outputting text, data and graphics, i.e. measured value, machine and process states, error messages, production data, etc. T wo application examples: If connected to a digital voltmeter , the IPP 14[...]

  • Page 6

    Each printer is addressable, which allows the connection of up to 31 devices to one sender device via a data line at the RS 485 interface, e.g. to a PLC. 4 Review of the model types There are two version of the printer: The Basic V ersion IPP 144-40 G with the interface I and the Enhanced V ersion IPP 144-40 GE with the interfaces I and II. There a[...]

  • Page 7

    The enhanced version IPP 144 - 40 GE provides a second, bi-directinal serial interface capable of outputting return messages under program control in compliance with a protocol. In addition, this model includes a text memory capable of storing up to 15 texts which are called by specifying the corresponding text number . Moreover , date and time may[...]

  • Page 8

    2. T echnical Data 2.1.Basic V ersion Print mechanism Paper T ype of printing Fixed head thermal line Character representation 576 dots/line, 8 dots/mm Print speed approx. 15 line/s (standard text mode) Character/line 48 characters 24 characters 16 characters 8 characters Character height 3 m m at 48 characters 4 mm at 24 characters 9 mm at 16 char[...]

  • Page 9

    Serial 16 kB T y p e RS 232 C; RS 422; RS 485 or Current loop Baudrate 1 10; 150; 300; 600; 1200; 2400; 4800;9600;19200; 38400 Data format 7 bit / 8 bit 1) Parity bit even, odd, mark, space, no 1) Safety acc. to EN 61010-1:2001 CA T III > 150 V ≤ 300 V pollution degree 2 D C 10 V ... 19 V approx. 20 V A 2) 19 V ... 36 V approx. 18 V A 2) A C 8[...]

  • Page 10

    V oltage supply Screw type/terminals fixed: 0,2 to 4 mm² flexible: 0,2 to 2,5 mm² AWG: 24 t o 12 Interface I 9pin D-Sub socket Interface II 9 pin D-Sub socket or USB-B socket Connection for paper reroll mechanism 4pin MASCON, MLAS Connection for Alarm relay output Screw type/terminal fixed: 0,2 to 4 mm² flexible: 0,2 to 2,5 mm² AWG: 24 t o 12 n[...]

  • Page 11

    2.2. V ersion E T y p e RS 232 C or RS 485 1) ProfiBus or USB Baudrate 1 10: 150; 300; 600; 1200; 2400; 4800; 9600;19200;38400 Data format 7 bit / 8 bit 2) Parity bit even, odd, mark, space, no 2) separate configuration by interface II T y pe CMOS-RAM, battery buffered 3) Battery life 10 years typical Memory size 600 Byte = 15 texts T y p e CMOS, b[...]

  • Page 12

    10 3. Design and Installation Design 1 Paper and cutting edge 2 Key: LINE / FEED / Enter 3 Key: MENU / Select 4 Alarm LED (paper end indicator) 5 Serial interface Interface II (only version E) 6 Serial Interface I 7 V oltage supply 8 Alarm contact (paper end only version E) 9 Snap lock 10 Mounting screws 1 1 Protective conductor connection. Must be[...]

  • Page 13

    11 Installation The IPP 144 - 40 G fits into a DIN standard panel cut out. It is inserted into the switchboard opening from the front side and is fixed against the switchboard rear using mounting screws. The switchboard thickness must not exceed 12 mm. 4.1. Pin assignments Pin assignment 4. Connection Connect the unit as shown in the connection dia[...]

  • Page 14

    12 Serial Interface I Pin Signal 1 GN D Ground (shield) 2 RXD (+) Receive data 3 +5 V Output +5 V / 20 mA 4 n.c. 5 RXD (-) Signal ground 6 DTR Open collector; active if DTR is +8 V 7 D TR (Data T erminal Ready) +8 V: ready to receive -7 V: not ready to receive 8 RTS (Request T o Send) +8 V: ready to receive -7 V: not ready to receive (text buffer i[...]

  • Page 15

    Pin Signal 1 G N D Ground (shield) 2 RXD (+) Receive data 3 n.c. 4 T X D Transmit data 5 RXD (-) Signal ground 6 n.c. 7 D T R (Data T erminal Ready) +8 V: ready to receive -7 V: not ready to receive 8 R T S (Request T o Send) +8 V: ready to receive -7 V: not ready to receive 9 n.c. 13 Serial Interface II (only IPP 144 -40 GE) This interface can eit[...]

  • Page 16

    14 Slide snap lock to the right hand side, swivel front door out. Now you can see the switch S 101 on the printed circuit board. - For RS 232 C, RS 422 and RS 485 set switch S 101 to the right hand side. - For Current loop, set switch S 101 to the left hand side. IMPORT ANT : This switching only applies to interface I. If the printer is connected t[...]

  • Page 17

    15 4.3. Connecting diagram Interface I Set slider switch S 101 to the right hand side ! (see „Interface selection“ 4.2.) RS 232 C RS 422 RS 485 Sender IPP 144 See explanation on page 17[...]

  • Page 18

    16 Set slider switch S 101to the left hand side ! (see „Interface selection“ 4.2.) Sender active , IPP 144 - 40 G passive Sender passive IPP 144 - 40 G active „I“identifies the direction in which the current flows (20 mA) Current loop Sender active IPP 144-40G passive Sender passive IPP 144-40G active 100 Ohm[...]

  • Page 19

    17 Interface II RS 232 C RS 485 (Option) Sender / receiver IPP 144-40 GE Explanation concerning the signal names underRS 485. The names A, B, C correspond to the EIA 485 - St andard: inactive or logical „1“; A > B logical „0“: B > A If an interface does not comply with that standard, the connections of A and B must be interchanged. S [...]

  • Page 20

    18 5. Operation 5.1. Operating Controls The numbers with the operating controls refer to the diagrams in chapter 3. The ALARM LED has two functions. 1. T o indicate „end of paper“ or „no paper“ 2. T o indicate the front door is open Examples: 1. The front door is closed. If this LED is lit, the printer has run out of paper . Insert a new pa[...]

  • Page 21

    Locking the Menu / Select key RESET -key If the jumper B is connected, the „MENU / SELECT“ key is locked; menu parameters can neither be printed or modified. In order to print or modify parameters: remove jumper B ! The key S102 resets the printer to the standby mode. The menu parameters will not to be changed. 19 In order to tear off the p ape[...]

  • Page 22

    5.2. Replacing the Paper Roll Proceed as described below: 1. For devices with a.c. powersupply be very careful. 2. Push the snap lock to the right hand side and open the front panel. 3. Tilt the wire frame upwards; remove the old paper roll. 4. Insert new paper roll; make sure it rotates clockwise during printing (see left side of the figure). 5. T[...]

  • Page 23

    21 5.3. Menu Program All functions of the IPP 1444 are set via menu program using the „ENTER“ and „SELECT“ keys and are saved when the user quits the program. From then the IPP 144 automatically uses these parameters. The print format for the printout of the parameters is always NORMAL with 48 character per line, so that the parameters can [...]

  • Page 24

    22 The menu program „Change Parameters“ The menu program „Change Parameters“ can be called in one of two ways: Without prior printing of the current parameters: Press both keys following „ACTUAL P ARAMETERS ? ...“. With prior printing of the current parameters: Press both keys following „CHANGE P ARAMETERS ?“.      ?[...]

  • Page 25

    23 Changing parameters Example: SET BAUDRA TE N O ? „SELECT“ „ENTER“ YES ? „ENTER“ BAUDRA TE 300 300 „SELECT“ 600 „ENTER“ >>> 60 0 TO ST ORE BAUDRA TE; PLEASE PRESS „ENTER“ SET BAUDRA TE AGAIN, PLEASE PRESS „SELECT“ „ENTER“ SET DA T A FORMA T NO ? In case 1: Baudrate 600 (Baud) 2: Baudrate 300 (Baud) is save[...]

  • Page 26

    24 6. Adjustment 6.1. General Functions The various functions and device parameters are selected and set via the menu program (see chapter 5.3.). The appendix contains a summary . NORMAL: The printout can be read during printing, the last print line is at the top. INVERSE: The printout is made top down, the last print line is at the bottom. In this[...]

  • Page 27

    INTERF ACE PRINT INTERV AL SERIAL: This sets the printer for data transmission via serial interface. EMUL.EPS.LQ580 ESC/P2: This sets the printer for data transmission via EPSON LQ580 ESC/P2 protocol. EMUL.T ALL Y T2024: This sets the printer for data transmission via T ALL Y T2024 protocol. It is possible to print graphics, such as bmp-, jpg- or t[...]

  • Page 28

    26 DA T A FORMA T There are two formats available: 7 - bit- or 8 - bit - transmission 1 startbit / ... / parity / 1 stoppbit Attention: With 7 bit NO P ARITY , the sender must be set to 2 stoppbits ! P ARITY There are five options available: Even; Odd; Mark; S pace; No p arity . There is no check made. 6.3. Date / Time ( only E-version ) Date entry[...]

  • Page 29

    27 The printed cursor to the left of the 5 indicates that this position can be modified; in our example this is the decimal digit of the day . The „Select“ key is used to print the possible values successively; in our example this is 0, 1, 2 and 3, T o accept the value press „Enter“; the cursor jumps to the next position to the right ... et[...]

  • Page 30

    28 6.4. Date / Time Output (E - V ersion) Output Date and time may be transmitted via the serial interface II Request: Addressed: The IPP 144 returns date / time in the format: < CR > < LF > 15.03.04 17:03:24 < CR > < LF > During the transmission, nothing can be received (RTS = LOW). < Ctrl W > < CR > <Ctrl E&[...]

  • Page 31

    29 e.g.: 15.03.04 16:57:30 Oil temperature 367,5 °C Oil pressure o.k. Boiler 1 Pause > 15.03.04 16:58:59 Boiler 2 still active T emperature 258,6 °C Date and time only precede the transmission if the character <Ctrl ^> has been received. PRINT DA TE / TIME CTRL „ ^ „ PRINT DA TE / TIME HEADLINE Serial protocol Print date/time „alwa[...]

  • Page 32

    30 7. Functional Description 7.1. Start Printing T o start the printing, the IPP 144-40 G expect s only the character <CR> Carriage return, Enter Note: <LF> alone has by itself no effect combined with other control characters (calling text, send clock, start print interval -see following sections). If these characters are transmitted wi[...]

  • Page 33

    31 7.3. Handshake Messages Serial Interface These lines indicate the printer status to the sender; DTR (device is on) is rather insignificant and is in general not used. RTS high (+8 V) indicates: printer is ready to receive. RTS low (-7 V) indicates: printer is not ready to receive. The reasons for printer not being ready could be: Out of paper Pr[...]

  • Page 34

    32 Improved handshaking for pre-stored texts After receiving the control command <CR> the printer now sets RTS at „BUSY“ or the signal XOFF is transmitted. When the printing of pre-stored text is complete, RTS is reset or the signal XON is transmitted. This handshake can be used to control the data transmission and prevent rapid text call[...]

  • Page 35

    33 With Handshake, provided RTS (or XON/XOFF protocol) is used to control the data transmitter: Data input: <Ctrl C> 1 <CR> <Ctrl C> 2 <CR> <Ctrl C> 3 <CR> Actual Print-out: Machine No. 3 pre-stored T ext No. 1 Automatic mode pre-stored T ext No. 2 S tatus NORMAL pre-stored T ext No. 3 7.4. V ersion E (IPP 144 - [...]

  • Page 36

    34 Reserving space for measured variables In order to be able to insert measured value (variables) into text afterwards, the location within the text must be marked using „Ctrl V“, which reserves 6 spaces into which any characters may be entered, since they are overwritten at a later time anyway; they are merely wildcards. Creating a text block[...]

  • Page 37

    35 Important notes: <LF> on its own does not start the printing ! Between several text calls in a row there has to be a gap of least 2 seconds to make sure no text is skipped during printing ! Several text calls using <Ctrl C> and „normal“ transmissions must not be combined ! Combination of text and Date / time (protocol) see chapte[...]

  • Page 38

    8. Appendix 8.1. Menu program / Complete Selection 36 Basic version SET INTER V AL NO ? YES ? SET INTERV AL 00 h 00 min 00 sec 00 h 00 min _0 sec 00 h 0_ min 50 sec 00 h _4 min 50 sec 0_ h 34 min 50 sec _2 h 34 min 50 sec > > > 12 h 34 min 50 sec SET BAUDRA TE N O ? YES ? BAUDRA TE 19200 19200 38400 11 0 150 300 600 1200 2400 4800 9600 >[...]

  • Page 39

    37 V ersion E SET TIME NO ? YES ? SET TIME 15:57:26 _5:57:00 . . . . 15:4_:00 > > > 15:48:00 TO STORE TIME, PLEASE PRESS „ENTER“ TO SET TIME AGAIN, PRESS „SELECT“ SET CALENDAR NO ? YES ? SET CALENDAR 12.01.03 _2.01.03 1_.01.03 . . . . 16.02.0_ > > > 16.02.04 CHANGE TIME W<->S NO ? YES ? CHANGE TIME W<->S 14:07:[...]

  • Page 40

    8.2. Character Sets Control Character used for Dat a T ransmission General purpose characters Character H E X Significance Name Ctrl D 04 End of transmission E O T Ct rl E 0 5 Set address E N Q Ctrl J 0 A Line feed L F Ctrl M 0 D Carriage return C R Ctrl Q 1 1 Ready to receive XO N Ctrl S 13 Busy XOFF Additional characters used by the printer Ctrl [...]

  • Page 41

    *) The following characters have been modified as compared to the IBM character set No. 437: 39[...]

  • Page 42

    it means: 1.Column = ASCII / 2. Column = cyrillic / 3. Column = Hexadecimal Character set: ASCII and cyrillic 40[...]

  • Page 43

    41 8.3. Details of Printer Control Commands 8.3.1. Short View of Control Commands Print Character Commands (Section 8.3.2.) ESC % n S pecifies/clears download character set ESC - n S pecifies/clears underline ESC V n S pecifies/clears character rotation GS ! n S pecifies character size Print Position Commands (Section 8.3.3.) ESC $ nL nH S pecifies[...]

  • Page 44

    << Details >> S pecifies 180-degree rotation (Inverse-Print) see section 6.1. Rotated characters are not underlined even if character rotation is specified (ESC !), (ESC -) or (FS -). If a 90-degree right or left rotation is specified , the vertical and horizontal magnifications of a character specified before the rotation is reversed. [...]

  • Page 45

    43 Bi t Function V alue 01 0 1 vertical 2 magnification see T able 2 3 4 5 horizontal 6 magnification see T able 1 7 << Details >> This command is ignored if either a vertical or horizontal magnification is outside the definable range. In the standard mode, the vertical direction refers to the direction of paper feed, and the horizontal[...]

  • Page 46

    44 << Details >> Automatically specifies the internal character set if the downloading of a character set is cleared. 8.3.3. Print Position Commands Specifies absolute position Command: ESC $ nL nH << Code >> 0x1B , 0x24, nL , nH (0 ≤ nL ≤ 255 , 0 ≤ nH ≤ 255) << Function >> S pecifies the next print st ar[...]

  • Page 47

    45 After this command is executed, the previously set horizontal tab positions are cleared. If n=8 is set for horizontal tab position, the next print start position is moved to the 9th point by (HT : „Horizon- tal tab“). The maximum allowable number of horizontal tab positions is 32 (k=32). If this is exceeded, subsequent data is treated as nor[...]

  • Page 48

    46 Bitmap-Data format Dot Col.1 Col.2 Col.n 1 MSB : d 1 d4 .... d 3n-2 8 9 : d 2 d5 .... d 3n-1 16 17 : d 3 d6 .... d 3 n LS B 24 d 3(n+1)-2 d 3(n+2)-2 .... d 6n-2 d 3(n+1)-1 d 3(n+2)-1 .... d 6n-1 d 3(n+1) d 3(n+2) .... d 6 n If bitmap image data exceeding the number of printable dots in a line is entered, the excess data is discarded. d denotes b[...]

  • Page 49

    47 The required total number of bitmap image data is ((nL + nH x 256) x no. of data per line) bytes. The format of bitmap data for a printer with n heating elements in the head is as follows: MS B L SB d1 d2 d3 ...... d (n/8) d (n/8)+1 d (n/8)+2 d (n/8)+3 ...... d (2n/8) d (2n/8)+1 d (2n/8)+2 d (2n/8)+3 ...... d (3n/8) : : ....... d (nL+nHx256)x(n/[...]

  • Page 50

    48 The number of dots in the horizontal and vertical direction is x X 8 dots and y X 8 dot s respectively . x specifies the number of dots in the horizontal direction. y specifies the number of dots in the vertical direction. d refers to bitmap image data. The bit for the dot to be printed is „1“ and the bit for the dot not to be printed is „[...]

  • Page 51

    49 If the number of the defined download bitmap data exceeds the print area, the excess data is not printed. the maximum print width is 72 mm (576 dots per line). << Function >> Prints the defined downloaded bitmap image. m specifies the required print mode. m Print mode 0, 48 Normal mode 1, 49 Double-with mode 2, 50 Double-height mode [...]

  • Page 52

    50 8.3.6. Barcode Commands Selects printing position of HRI character Command: GS H n << Code >> 0x1D , 0x48 , n (0 ≤ n ≤ 3 , 48 ≤ n ≤ 51 , initial value n=0) << Function >> Selects the print position of HRI characters when printing a barcode. << Details >> HRI refers to Human Readable Interpretation. The[...]

  • Page 53

    51 << Details >> The multi-level-barcode refers to the following barcode systems: A) UPC-A B) UPC-E C ) JAN13 D ) JAN8 E) CODE93 F) CODE128 The 2-level-barcode refers to the following barcode systems: A) CODE39 B ) ITF C ) CODABAR Prints barcode Command: GS k m d1 dk NULL/GS k m n d1 dn << Code >> 0x1D , 0x6B , m , d1 dk 00H[...]

  • Page 54

    52 In the case of GS k m n: m Barcode-System Definable range of k Definable range of d 65 UPC-A fixed (1 1 ≤ n ≤ 12) 48 ≤ d ≤ 57 66 UPC-E fixed (1 1 ≤ n ≤ 12) 48 ≤ d ≤ 57 67 JAN13 (EAN) fixed ( 1 2 ≤ n ≤ 13) 4 8 ≤ d ≤ 57 68 JAN8 (EAN) fixed ( 7 ≤ n ≤ 8 ) 48 ≤ d ≤ 57 48 ≤ d ≤ 57 6 9 CODE39 variable (1 ≤ n ≤ 25[...]

  • Page 55

    53 In the case of standard mode: If d is outside the definable range, only paper feed is executed, and subsequent data is processed as normal data. If the barcode width exceeds the print area of one line, the barcode is not printed, and only paper feed is executed. Regardless of the amount of line feed specified by the following commands, the paper[...]

  • Page 56

    54 8.4. Connection Examples for Gossen Müller & Weigert instruments 8.4.1. Connection of the IPP 144-40 GE to the DPM-MF for the insertion of measured value into texts For this configuration you must input and save the text as shown in section 7.4.1. of this manual. The printer receives the measuring values via interface I / RS 232 C (also pos[...]

  • Page 57

    55 8.4.2. Connection of IPP 144 - 40 G with a DAA message display to print fault messages Messages can be sent by all DAA type B and C versions. (The A version DAA are not capable of outputting data but only of displaying them since there is only one serial interface available which is used to receive data). The connection of the printer is made vi[...]

  • Page 58

    This mode can be used to print a group of texts, triggered by a single <CR> input, even if no variable data is required to be inserted. NOTE: T ext No. 7 is only pre-programmed with a variable data field. 56 8.5. Examples for Automatic text Insert mode Example 1: Consignment print-out, with time & date, marks and weights Data input: 10:15[...]

  • Page 59

    II Paper reroll mechanism IPP - A W 1. General information The IPP-AW is a paper reroll mechanism designed for use with the Thermal Graphics Printer IPP 144-40 G . It has been designed to match the printer in colour and style. It is preferably installed directly underneath the printer . The printed paper is automatically wound on a drum by a motor [...]

  • Page 60

    Front Rear 1 S tatus indicator 2 Opening for paper feed 3 Handle 4 Connector for connection 5 Mounting screws cable IPP 144-40; 6 Protective conductor connection (pin connections: Motor (must be connected to ground) control, +5V , open, GND) The paper reroll mechanism is inserted into the DIN size panel cutout from the front side and is clamped aga[...]

  • Page 61

    2. T echnical dat a Motor with friction clutch, electronic lag 3 sec Paper width: max. 80 mm Paper length: max. 15 m S tore temperature range: -20 °C to +80 °C Operating temperature range: 0 ° C to +70 °C Climate: relative humidity < 80 % up to 31 °C Protection type housing: IP 50 acc. to EN 60528/VDE 0470 Mech.strength: T o IEC 1010 Safety[...]

  • Page 62

    3. Operation ➨ ➨ ➨ ➨ ➨ Use the handle (4) to pull out the front panel (1). ➨ Remove the holder (3) with the paper from roll body , rotate the notch of the holder as show in the diagram. ➨ Remove the paper drum from the holder . ➨ Wind the paper once around the drum body (2) in the direction indicated by the arrow . ➨ Plug in the h[...]

  • Page 63

    III Accessories ◆ ◆ ◆ ◆ ◆ Paper reroll mechanism IPP - A W (incl. connection cable). ◆ Protection cover for use of IPP 144-40 G with IPP-A W , Protection class: IP 64. Dimensions: 155 x 155 [mm]. Material: Plexiglas and Santoprene 101-80 rubber ◆ Connection cable for serial data transmission to the following devices: IBM-PC XT and A T[...]

  • Page 64

    We reserve the right to make alterations! 09.05 Order no.: 27866 88137 Exclusive agent for UK & Ireland: Metrix Electronics Ltd. Precision Enterprise House Rankine Road, Daneshill West GB-Basingstoke RG24 8PP T el. +44 (0) 1256 86 41 50 Fax: +44 (0) 1256 86 41 54 URL: www .metrix-electronics.com GOSSEN Müller & Weigert Kleinreuther Weg 88 [...]