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Giant Triplex Ceramic Plunger Pump manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: page 3-4 Kits/Torque Specs: page 5 Exploded View: page 6 Parts List: page 7 Trouble Shooting: page 8 Repair Instructions: page 9-11 Dimensions: back page Warranty Information: back page Updated 5/01 Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Models [...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS - P46W , P46W -HK, & P46HT 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsation. Dampeners can a[...]

  • Page 3

    3 P4 6W & P46W-H K PU LLEY SELECTION & H ORSEPO WER R EQ U I R EMEN TS PU MP PULLEY MO T O R PULLEY RPM G P M 1000 PSI 1500 PSI 1 700 PSI 2200 P SI 7. 75" 3. 55" 745 2.0 1. 4 2. 1 2. 3 3.0 7. 75" 4. 25" 910 2.5 1. 7 2. 6 2. 9 3.8 7. 75" 5. 25" 1140 3.1 2. 1 3. 2 3. 6 4.7 7. 75" 5. 95" 1305 3.6 2. 5 3.[...]

  • Page 4

    4 P4 6HT PULLEY SELEC TION & H O RSE POWER R EQUI REMEN T S PU M P PULLEY MO T O R PULLEY RPM GPM GPM 200 PSI 400 P SI 600 PSI 900 PSI 7. 75" 2.0" 385 0. 9 54. 0 0.1 0.2 0. 4 0 .6 7. 75" 3. 25" 676 1. 6 96. 0 0.2 0. 4 0. 7 1 .0 7. 75" 4. 25" 900 2. 1 123 0.3 0. 6 0. 9 1 .3 V olume ..................................[...]

  • Page 5

    5 Ceramic Plunger Assembly Kit #09082 Item Part # Description Qty . 24A 07021 Ceramic Plunger 3 24 B 08456 T ension Screw 3 24C 07676 Copper Ring 3 25 06648/13333* Flinger 3 * p/n 13333 is needed for older P46W pumps with brass retainers (p/n 08064). P46W , P46W -HK & P46HT REP AIR KITS Plunger Packing Kit, P46W #09038 Item Part # Description Q[...]

  • Page 6

    6 Exploded View - P46W , P46W -HK, P46HT[...]

  • Page 7

    7 P46W , P46W -HK & P46HT P ARTS LIST ITEM PART DESCRIPTION QTY. 1 07222 Crankcase 1 2 07181 Vent/Filler Plug with Seal 1 2A 07182 Gasket, Oil Filler Cap 1 3 08004 Cover, Crankcase 1 4 08005 O-Ring 1 5 08008 Oil Dipstick 1 6 01009 O-Ring 1 9 07188 Cylinder Screw with Slot 4 10 07223 Spring Washer ( Excluding P46HT ) 4 10 07223-0100 Spring Washe[...]

  • Page 8

    8 PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repai[...]

  • Page 9

    9 1. With a 22mm socket, remove the three discharge (43) and three inlet (41) manifold plugs. Check o-rings (42 & 44) for wear and replace as necessary. 3. Use a small slide hammer to remove valve seats (37) from manifold (29). Inspect valve plates (36) and valve seats (37) for wear. If excessive pitting is seen, replace the worn parts. Check v[...]

  • Page 10

    10 9. The rear V-sleeve housing (48) may be removed by prying evenly outward with a flat screwdriver. After slipping housing over plunger, inspect seals (50) and O-ring (49) and replace as necessary. 10. Inspect ceramic plunger (24A) tips for wear. If necessary, replacement of the ceramic plungers may be accomplished by removing the plunger bolt as[...]

  • Page 11

    11 Gear End Disassembly 14. Remove the crankcase cover bolts (9). Inspect the crancase cover O-ring (4) for wear . Replace if necessary . 15. Inspect the dip stick (5) vent hole for signs of clogging. Clean if necessary . 16. T o remove the crankshaft (18), first remove the bearing cover plates (12) Remove the key (19). 17. Hold the pump rear assem[...]

  • Page 12

    GIANT INDUSTRIES, INC. , 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607 Phone: (419) 531-4600 FAX (419) 531-6836, www.giantpumps.com Ó Copyright 1998 Giant Industries, Inc. GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as[...]