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- name of the manufacturer and a year of construction of the Giant p46w item
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Giant p46w alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Giant p46w, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Giant service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Giant p46w.
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Table of contents for the manual
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Page 1
Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Models P46W , P46W -HK & P46HT Contents: Installation Instructions: page 2 Pump Specifications: page 3-4 Kits/Torque Specs: page 5 Pump Mounting Selection Guide: page 5 Exploded View: page 6 Parts List: page 7 Trouble Shooting: page 8 Recommended Spare Parts List: pa[...]
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Page 2
2 INST ALLA TI ON I NSTRUCTIONS - P46W , P46W-HK, & P46HT 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsation. Dampeners can [...]
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Page 3
3 P46W & P46W-HK PULLEY SELECTION & HORSEPOWER REQUIREMENTS PUMP PULLEY MOTO R PULLEY RPM GPM 1000 PSI 1500 PSI 1700 PSI 2200 PS I 7.75" 3.55" 745 2.0 1.4 2.1 2.3 3.0 7.75" 4.25" 910 2.5 1.7 2.6 2.9 3.8 7.75" 5.25" 1140 3.1 2.1 3.2 3.6 4.7 7.75" 5.95" 1305 3.6 2.5 3.7 4.2 5.4 7.75" 6.45" 142[...]
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Page 4
200 400 600 800 1000 1200 1400 1600 1700 23 20 16 13 10 6.6 3.3 0 4 P46HT PULLEY SELECTION & HORSEPOWER REQUIREMENTS PUMP PULLEY MOTO R PULLEY RPM GPM GPM 200 PSI 400 PSI 600 PSI 900 PS I 7.75" 2.0" 385 0.9 54.0 0.1 0.2 0.4 0.6 7.75" 3.25" 676 1.6 96.0 0.2 0.4 0.7 1.0 7.75" 4.25" 900 2.1 123 0.3 0.6 0.9 1.3 V o lu [...]
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Page 5
5 Ceramic Plunger Assembly Kit #09539 Item Part # Description Qty . 2 4 A 07021 C e r a m i c P l unger 3 24 B 08456 T ension Screw 3 24 C 07676 Copper Ring 3 2 5 06648/13333* F li nger 3 * p/n 13333 is needed for older P46W pumps with brass retainers (p/n 08064). P46W , P46W -HK & P46HT REP AIR KITS Plunger Packing Kit, P46W #09038 Item Part #[...]
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Page 6
6 Exploded View - P46W , P46W-HK, P46HT[...]
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Page 7
7 P46W , P46W-HK & P46HT P ARTS LIST ITEM PART DESCRIPTION QTY. 1 07222 Crankcase 1 2 07181 V ent/Filler Plug with Seal 1 2 A 07182 G asket, Oil Filler Cap 1 3 08004 C over, Crankcase 1 4 08005 O-Ring 1 5 08008 O i l D i p stick 1 6 01009 O-Ring 1 9 07188 C y l i nder Screw with Slot 4 1 0 07223 S pring Washer ( Excluding P46HT) 4 1 0 07223-010[...]
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Page 8
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzl e Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repair[...]
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Page 9
9 1 . With a 22mm socket, remove the three discharge (43) and three inlet (41) manifold plugs. Check o-rings (42 & 44) for wear and replace as necessary. 3 . Use a small slide hammer to remove valve seats (37) from manifold (29). Inspect valve plates (36) and valve seats (37) for wear. If excessive pitting is seen, replace the worn parts. Check[...]
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Page 10
10 9 . The rear V-sleeve housing (48) may be removed by prying evenly outward with a flat screwdriver. After slipping housing over plunger, inspect seals (50) and O-ring (49) and replace as necessary. 1 0 . Inspect ceramic plunger (24A) tips for wear. If necessary, replacement of the ceramic plungers may be accomplished by removing the plunger bolt[...]
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Page 11
11 Gear End Disassembly 1 4 . Remove the crankcase cover bolts (9). Inspect the crancase cover O-ring (4) for wear . Replace if necessary . 1 5 . Inspect the dip stick (5) vent hole for signs of clogging. Clean if necessary . 1 6 . T o remove the crankshaft (18), first remove the bearing cover plates (12) Remove the key (19). 1 7 . Hold the pump re[...]
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Page 12
GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our othe[...]