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Giant P219 manual

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Table of contents for the manual

  • Page 1

    Seri e s P 200A Updated 6/00 Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: P217 P218 P219 P220 P221 P223 Contents: Installation Instructions: page 2 Pump Specifications: pages 3- 8 Parts List: page 9 Exploded View: page 10 Kits & Torque Specifications: page 11 Repair Instructions: pages 12-13 Trouble[...]

  • Page 2

    2 INSTALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pr[...]

  • Page 3

    3 P217A HORSEPOWER REQUIREMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 1725 1.7 1.2 1.8 2.4 3.0 3000 3.0 2.1 3.1 4.2 5.2 3200 3.2 2.2 3.3 4.4 5.5 3450 3.4 2.3 3.5 4.7 5.9 Specifications Model P217A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotat[...]

  • Page 4

    4 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Exchange the oil fill and the oi[...]

  • Page 5

    5 Specifications Model P219A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Excha[...]

  • Page 6

    6 Specifications Model P220A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Excha[...]

  • Page 7

    7 Specifications Model P221A V olume ................................................................................................... Up to 2.21 GPM Discharge Pressure ................................................................................ Up to 2500 PSI * Inlet Pressure ..................................................................[...]

  • Page 8

    8 Specifications Model P223A V olume ................................................................................................... Up to 3.0 GPM Discharge Pressure ................................................................................ Up to 3000 PSI * Inlet Pressure ...................................................................[...]

  • Page 9

    9 ITE M PART NO. DESCRIPTION QTY. 16A 06562 Plunger Base (P223 Only) 3 16B 08455 Plunger Pipe (Excluding P223) 3 16B 07778 Plunger Pipe (P223 Only) 3 16C 08456 Tension Screw 3 16D 07676 Copper Gasket 3 17 08442 Wrist Pin 3 18 07770 O-Ring 3 19 08356-0010 Oil Seal 3 20 08444 Seal Case (Excluding P223) 3 20 06563 Seal Case (P223 Only) 3 21 08443 O-Ri[...]

  • Page 10

    10 Exploded View - P200A Series[...]

  • Page 11

    11 P200A SERIES REPAIR KITS Plunger Packing Kit Part # 09164 (Excluding P223) Item # Qty. Part # Description 23 3 08477 V-Sleeve, weep 23A 3 08087 V-Sleeve, brown 24 3 07904 Pressure Ring Plunger Packing Kit Part #09525 (P223 Only) Item # Qty. Part # Description 23 6 06315 V -Sleeve 24 3 06920 Pressure Ring Oil Seal Kit Part # 09144 Item # Qty. Par[...]

  • Page 12

    12 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspe[...]

  • Page 13

    13 Reassembly sequence of the P200A series pump 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace v-sleeve (23) over plungers (16).. 3) Generously lubricate v-sle[...]

  • Page 14

    14 PUMP SYSTEM MALFUNCTION MALFUNCTION The Pressure and/or the Delivery Drops Water in crankcase Noisy Operation Rough/Pulsating Operation with Pressure Drop Pressure Drop at Gun Excessive Leakage High Crankcase Temperature CAUSE Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer[...]

  • Page 15

    15 NOTES P200A DIMENSIONS (inches)[...]

  • Page 16

    GI ANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of char[...]