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Giant GP8060 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: page 3-5 Exploded View/Parts List: pages 6-7 Repair Kits/Tool List:/Torque Specifications page 8 Troubleshooting Chart: page 8 Repair Instructions: pages 9-11 Dimensions: back page Warranty Information back page Triplex Ceramic Plunger Pump Models Manual Models G P 8055, GP8060, GP806[...]

  • Page 2

    2 Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Indus- tries, Inc. or your local distributor for assistance. 1. The pump sho[...]

  • Page 3

    U.S. (Metric) V olume ............................................................. Up to 75.5 GPM ...... (285 LPM) Discharge Pressure .......................................... Up to 3000 PSI ........ (200 bar) Speed ............................................................... Up to 580 RPM ....... 580 RPM Inlet Pressure .......................[...]

  • Page 4

    U.S. (Metric) V olume ............................................................. Up to 90 GPM ......... (341 LPM) Discharge Pressure .......................................... Up to 2500 PSI ........ (172 bar) Speed ............................................................... Up to 580 RPM ....... 580 RPM Inlet Pressure ......................[...]

  • Page 5

    U.S. (Metric) V olume ............................................................ Up to 105 GPM ........ (400 LPM) Discharge Pressure ......................................... Up to 2000 PSI ......... (140 bar) Speed .............................................................. Up to 580 RPM ........ 580 RPM Inlet Pressure .......................[...]

  • Page 6

    6 Exploded V iew - GP8050, GP8060, GP8065[...]

  • Page 7

    7 Part List - GP8050, GP8060, GP8065 Item Part Description Qty 1 05024 Crankcase 1 2 06912 Oil Filler Plug Assy with V ent 1 8 05035 Oil Dipstick Assy 1 9 06225 O-Ring 1 12 07109 Plug G1/2 2 13 07182 Seal 2 14 05036 Bearing Cover Closed 1 14 A 05111 Bearing Cover Open 1 15 05112 Radial Shaft Seal 1 16 05037 O-Ring 2 17 05038 Hexagon Socket Screw 16[...]

  • Page 8

    GP8055/GP8060/GP8065 PUMP REPAIR KITS Plunger Packing Kits GP8055 - #09616 Item Part # Description Qty. 3 8 A 13286 O-Ring 6 38B 05281 Support Ring 6 3 9 A 05066 O-Ring 6 40 07723 Seal Ring 3 42 05277 V-Sleeve 9 GP8060 - #09617 Item Part # Description Qty. 3 8 A 06667 O-Ring 6 3 9 A 05066 O-Ring 6 40 05067 Seal Ring 3 42 05069 V-Sleeve 9 GP8065 - #[...]

  • Page 9

    GP8055/GP8060/GP8065 PUMP REPAIR INSTRUCTIONS 6) Remove tension screw (36C) and take seal sleeve (39) together with all mounted parts out of the drive. Pull plunger pipe out of the seal assembly and check for any damage. Carefully , remove seal rings (40) and sleeves (42) with a screw driver . 4) The spring tension cap (51A, 52A) is screwed togethe[...]

  • Page 10

    8) T ake out the seal case (38) from the valve (if necessary secure 2 screwdrivers in the front O-ring groove to extract seal casing from valve casing). Coat seals with silicon grease before installing. Mounting surfaces of the crankcase and the valve casing must be clean and free of damage. The components must lie exactly and evenly on one another[...]

  • Page 11

    GP8055/GP8060/GP8065 PUMP REPAIR INSTRUCTIONS 1 1) Remove the connecting rod screws (24). Connecting rods are marked 1 to 3 for identification. Do not twist connecting rod halves or interchange them. When reassembling, the connecting rod must be fitted in their exact original position on the crankshaft journals. 12) Push connecting rod halves toget[...]

  • Page 12

    3/07 GP8050, GP8060, GP8065.PMD GIANT INDUSTRIES, INC. 900 N. Westwood Ave. P.O. Box 3187 Toledo, Ohio 43607 (419) 531-4600 FAX (419) 531-6836 www.giantpumps.com  Copyright 2007 Giant Industries, Inc. GP8050, GP8060, GP8065 SERIES DIMENSIONS - (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by th[...]