Giant GP7122 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: page 3 Exploded View: page 4 Parts List: page 5 Kits: page 6 Torque Specifications: page 6 Repair Instructions: pages 7-10 Dimensions: page 11 Warranty Information: back page Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Model GP7122[...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for a[...]

  • Page 3

    90 85 80 75 70 0 2900 5800 8700 1 1,600 Pressure (PSI) Decibels 750 RPM 500 RPM 1400 = hp V olume ........................................................................................................ U p t o 9.9 GPM Dischar ge Pressure ..................................................................................... U p t o 10,000 PSI Speed [...]

  • Page 4

    Exploded View - GP7122 4 Must be on inlet connection side. See note on pg. 2.[...]

  • Page 5

    GP7122 PARTS LIST ITEM PART DESCRIPTION QTY. 1 07600 Crankcase 1 2 13000 Oil Filler Plug Assembly 1 4 07601 Crankcase Cover 1 5 07602 Seal for Crankcase Cover 1 8 07603 Oil Dip Stick 1 9 06225 O-Ring, Dip Stick 1 10 13133 Hexagon Screw 12 11 13134 Spring Washer 12 12 07606 Drain Plug 5 13 07182 Gasket, Drain Plug 2 14 07607 Bearing Cover 2 15 07608[...]

  • Page 6

    Position Item# Description T orque Amount 24 13406 Inner Hexagon Screw 30 (ft.-lbs.) 36 13138 Plunger 33 (ft.-lbs.) 49A 13160 Nut 103 (ft.-lbs.) 58C 07702 Hexagon Screw 155 (ft.-lbs.) GP7122 TORQUE SPECIFICA TIONS Inlet V alve Assembly Kit #09552 Item Part # Description Qty . 51 A 12056 Support Ring 1 51 B 07354 O-Ring 1 51C 06760 I n le t V alve S[...]

  • Page 7

    NOTE: Always take time to lubricate all metal and non-metal parts with a light film of oil before reassembling. This step will help ensure proper fit, at the same time protecting the pump non-metal parts (elastomers) from cutting and scoring. GP7122 REP AIR INSTRUCTIONS 1) Lossen and remove screws (58C) with a 24mm socket wrench. 2) T ake plugs (58[...]

  • Page 8

    7) When reassembling: The inlet valve seat (51C) is 1mm smaller in diameter than the dischar ge valve seat (52C). Inlet valve seats are marked "S" and always have to be installed first. Discharge valve seats are marked "P" and are always to be installed on top of inlet valve. Plugs (58) are to be tensioned down evenly with screw[...]

  • Page 9

    1 4) Remove circlip ring (48) from seal sleeve (38). Re- move spacer disc (47) and seal ring (46) from seal sleeve. Replace worn or damaged parts. CAUTION: Don't loosen the 3 plunger (36) before the valve casing has been removed otherwise the plunger (36) could hit against the spacer pipe (51F) when the pump is being turned. 9 GP7122 REP AIR I[...]

  • Page 10

    10 GP7122 REP AIR INSTRUCTIONS TO ASSEMBLE V A L VE CASING 18. Check O-rings (39A) and support rings (39B) on seal case (39). Clean surfaces of seal sleeves (38) in crankcase (1) and sealing surfaces of valve casing (50). Insert seal sleeve with plunger into crankcase guide. Turn crank- shaft to (22) until plunger with crosshead (25) pushes against[...]

  • Page 11

    59 260 476.5 141.5 690 165 85 85.5 GP7122 Dimensions (Inches) 11 300 227 584 330 340 93 312.5 48kb 515[...]

  • Page 12

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our othe[...]