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Table of contents for the manual
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Page 1
Contents: Installation Instructions: page 2 Pump Specifications: pages 3-4 Kits/Torque Specs: page 5 Recommended Maintenance: page 5 Exploded View/Parts List: pages 6-7 Trouble Shooting: page 8 Repair Instructions: pages 9-10 Dimensions: page 11 Warranty Information back page Models GP5136-5100 & GP5145-5100 Triplex Ceramic Plunger Pump Operati[...]
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Page 2
Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installa- tion. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 1. The pump shoul[...]
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Page 3
Specifications Model GP5136-5100 HORSEPOWER RATINGS: The rating shown are the power re- quirements for the p u m p . G a s engine power outputs must be approximately twice the pump power requirements shown above. SPECIAL NO TE: F OR CONTINUAL OPERA TION , THE SPEED OF THE PUMP MUST BE LIMITED TO 700 RPM, AND THE MAXIMUM PRESSURE OF THE PUMP MUST BE[...]
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Page 4
Specifications Model GP5145-5100 Volume .................................................................................. 43.5 GPM .......................................... 164.6 LPM Discharge Pressure ........................................................ 1450 PSI ............................................ 100 Bar Crankshaft Speed ..........[...]
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Page 5
Plunger Packing Kits GP5136-5100 (p/n 09597) Item Part # Description Qty . 3 5 A 07303 O-Ring 6 35B 13286 O-Ring 3 36 13291-0020 Grooved Ring 3 3 7 A 07910 O-Ring 6 39 07142-0100 Pressure Ring 3 40 07144 V -Sleeve 6 GP5145-5100 (p/n 09598) Item Part # Description Qty . 3 5 A 13286 O-Ring 3 35B 08183 O-Ring 3 40 13294 Sleeve 6 4 0 A 06146 Grooved Ri[...]
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Page 6
Exploded V iew - GP5136-5100 and GP5145-5100 Pumps 6 55[...]
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Page 7
ITEM PART DESCRIPTION QTY. 1 13266 Crankcase 1 2 13000 O i l Filler Plug Assembly 1 3 07841-0100 Oi l S ig ht Gla ss As sy . 1 4 13267 Crankcase Cover 1 5 13268 O-Ring 1 8 07105 O i l D ip S tick 1 9 01009 O -Ring, Dip Stick 1 10 07008 Inner Hexagon Screw 4 11 06725 Spring Washer 4 12 07703 D rain Plug, 3/4" BSP 1 13 13269 Gasket, Drain Plug 1[...]
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Page 8
MALFUNCTION CA USE REMEDY W orn pack ing seals Replace pack ing seals Brok en valve springs Replace springs Belt slippage Tighten or r eplace belt W orn or Dam aged nozzle Replace nozzl e Fouled dischar ge valve Clean valve assem bly W orn or plugged relief valve on pum p Clean, Reset, and Replace worn parts Cavitation Check inlet lines of pum p f [...]
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Page 9
N o t e : Always take time to lubricate all metal and nonmetal parts with a light film of oil befor e reassembly . This step will ensur e proper f it, at the same time protecting the pump's nonmetal parts (i.e., the elastomers) from cutting and scoring. T o Check V alves 1. Screw-out inner hexagon screws (48A) with an allen wrench. Remove disc[...]
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Page 10
T o Disassemble Gear End 1. Loosen inner hexagon screws (49) for the valve casing (43) with an allen wrench. Carefully remove valve casing from the crankcase (1). 2. Drain oil from the crankcase (1) by removing drain plug (12) with a 3/4" wrench. 3. Loosen inner hexagon screws (10) for the crankcase cover (4) with an allen wrench and remove cr[...]
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Page 11
Pump Dimensions - GP5136-5100 and GP5145-5100 Pumps - Inches (mm) 11[...]
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Page 12
GIANT INDUSTRIES, INC. 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607 Phone: (419)-531-4600 FAX (419)-531-6836, www.giantpumps.com Copyright 2004 Giant Industries, Inc. GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as [...]