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Genie TML-4000N manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual with Maintenance Information Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Phone + 86 21 53852570 Fax + 86 21 53852569 Genie Malaysia Phone + 65 98 480 775 Fax + 65 67 533 544 Genie Japan Phone + 81 3[...]

  • Page 2

    Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Copyright © 2000 by Genie Industries First Edition: Second Printing, March 2001 Second Edition: Fourth Printing, April 2002 Third Edition: Second Printing, October 2004 "Genie" is a Registered Trademark of Genie Industries in the USA and [...]

  • Page 3

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 1 Safety Rules W arning Failure to obey the instructions and safety rules in this manual may result in death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's[...]

  • Page 4

    2 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Fall Hazards Do not stand on the machine. Do not climb on the mast. Tip-over Hazards Do not raise the mast to the vertical position unless all outriggers are properly deployed, the foot pads are in firm contact with the ground and the machine is l[...]

  • Page 5

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 3 SAFETY RULES Keep away from the machine if it contacts energized power lines. Personnel must not touch or operate the machine until power lines are shut off. Do not connect wires directly to the generator. Connect auxiliary equipment only to the p[...]

  • Page 6

    4 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing SAFETY RULES T owing Hazards Read, understand and obey all of your tow vehicle manufacturer’s recommendations, warnings and instructions before towing this machine. Do not tow the machine unless the mast is lowered to the horizontal position and[...]

  • Page 7

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 5 Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid p[...]

  • Page 8

    6 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing 1 Outrigger leveling jack with footpad 2 Outrigger jack handle 3 Outrigger 4 Transport tie-down (hidden behind machine) 5 Cover Access under this cover: Engine Generator Grounding rod attachment Power outlets (Standard models) Access under opposit[...]

  • Page 9

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 7 1 Key switch 2 Hour meter 3 Circuit breaker switches for lights (4) Control Panel 4 Glow plug indicator light 5 Oil pressure indicator light Controls 6 Water temperature indicator light 7 Air filter condition indicator light 00009.9 AIR FILTER AIR[...]

  • Page 10

    8 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspecti[...]

  • Page 11

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 9 Pre-operation Inspection o Be sure that the operator’s manual is complete, legible and in the storage container located on the machine. o Be sure that all decals are legible and in place. See Decals section. o Check for engine oil leaks and prop[...]

  • Page 12

    10 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specificatio[...]

  • Page 13

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 11 MAINTENANCE Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks [...]

  • Page 14

    12 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for[...]

  • Page 15

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 13 Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function [...]

  • Page 16

    14 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing FUNCTION TESTS Setup 1 Position the machine at the desired work site. 2 Disconnect the trailer lights and safety chains. 3 Open the latch on the coupler. 4 Pull the release pin on the tongue outrigger and rotate the outrigger towards the ground u[...]

  • Page 17

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 15 1 8 Press and hold the mast rotation lever. 1 9 Rotate the mast clockwise and then counterclockwise as far as it will go in either direction. Result: The mast should rotate smoothly and easily in both directions. 20 Rotate the mast back to its or[...]

  • Page 18

    16 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing W orkplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace. It is the opera[...]

  • Page 19

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 17 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform fu[...]

  • Page 20

    18 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing OPERATING INSTRUCTIONS T o Raise the Mast 1 Unlock the mast hold-down latch. 2 Turn the Raise/Lower winch handle clockwise until the mast reaches the full vertical position and the front spring latch locks the mast firmly in place. T o Extend the[...]

  • Page 21

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 19 T owing 1 Make sure the mast hold-down latch is securely locked in place. 2 Make sure the covers are closed and secured. 3 Push to release the lock handle on each of the side outriggers and place in the stowed position. Make sure the spring pins [...]

  • Page 22

    20 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing T ransport and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. The transport vehicle must be parked on a level surface. The transpor[...]

  • Page 23

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 21 Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight. TRANSPORT AND [...]

  • Page 24

    22 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Shading indicates decal is hidden from view, i.e. under covers Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description[...]

  • Page 25

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 23 52475 28164 97602 28171 72828 72828 97661 97602 28161 28161 72874 82224 82237 82224 82224 97518 97635 97635 97518 82224 97635 97635 82223 82223 82222 72889 65414 65414 72871 or 82219 or 82957 72870 72870 28164 28161 28161 65421 72018 72890 28159 [...]

  • Page 26

    24 Genie TML-4000 and TML-4000N Part No. 97600 Operator's Manual Third Edition • Second Printing Specifications Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Model - TML-4000 Standard Height, stowed 71 in 1.8 m Length, stowed 14 ft 7 in 4.4 m Width, stowed[...]

  • Page 27

    Operator's Manual Third Edition • Second Printing Part No. 97600 Genie TML-4000 and TML-4000N 25 Reporting Safety Defects Genie Industries PO Box 97030 Redmond, WA 98073-9730 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the Natio[...]

  • Page 28

    Operator’ s Manual with Maintenance Information Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Phone + 86 21 53852570 Fax + 86 21 53852569 Genie Malaysia Phone + 65 98 480 775 Fax + 65 67 533 544 Genie Japan Phone + 81 3[...]