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Genie 43650 manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual with Maintenance Information Second Edition Fifth Printing Part No. 43650[...]

  • Page 2

    Genie S-80 & Genie S-85 Part No. 43650 Operator's Manual Second Edition· Fifth Printing Copyright © 1994 by Genie Industries First Edition: First Printing, August 1994 Second Printing, February 1995 Third Printing, March 1996 Fourth Printing, September 1996 Fifth Printing, October 1996 Second Edition: First Printing, November 1996 Second[...]

  • Page 3

    P ar t No . 43650 Genie S-80 & Genie S-85 1 Operator's Manual Second Edition · Fifth Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or ser ious injur y . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator&apos[...]

  • Page 4

    2 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition· Fifth Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances from electrical power lines and apparatus in accordance with[...]

  • Page 5

    P ar t No . 43650 Genie S-80 & Genie S-85 3 Operator's Manual Second Edition · Fifth Printing SAFETY RULES Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended. Do not push off or pull toward any object outside of the platform. Maximum allowable side force-ANS[...]

  • Page 6

    4 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition· Fifth Printing Do not place or attach overhanging loads to any part of this machine. Do not place ladders or scaffolds in platform or against any part of this machine. Do not use machine on a moving or mobile surface or vehicle. Be sure all tires are in good cond[...]

  • Page 7

    P ar t No . 43650 Genie S-80 & Genie S-85 5 Operator's Manual Second Edition · Fifth Printing SAFETY RULES Collision Hazards Be aware of limited sight distance and blind spots when driving or operating. Be aware of boom position and tailswing when rotating turntable. Check work area for overhead obstructions or other possible hazards. Be [...]

  • Page 8

    6 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition· Fifth Printing SAFETY RULES Explosion and Fire Hazards Do not start engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances. Do not refuel machine with engine running. Refuel machine and charge battery only in[...]

  • Page 9

    P ar t No . 43650 Genie S-80 & Genie S-85 7 Operator's Manual Second Edition · Fifth Printing Controls 11 12 15 17 19 20 16 18 14 13 7 6 8 9 10 1 2 3 5 4 Ground Control Panel 1 Platform rotate switch 2 Turntable rotate switch 3 Boom up/down switch 4 Boom extend/retract switch 5 not used 6 Key switch for platform/off/ground selection 7 Aux[...]

  • Page 10

    8 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing CONTROLS 1 7 Check engine light 8 Engine start switch 9 Engine idle (rpm) select switch · Rabbit & Foot Switch: foot switch activated high idle · Turtle: low idle · Rabbit: high idle Platform Control Panel 1 Service horn button 2 Platform l[...]

  • Page 11

    P ar t No . 43650 Genie S-80 & Genie S-85 9 Operator's Manual Second Edition · Fifth Printing CONTROLS 1 0 Gasoline/LPG models: Gasoline/LPG select switch Deutz Diesel models: Glow plug switch (option) 1 1 Emergency Stop button 1 2 Proportional control handle for drive function and thumb rocker for steer function 1 3 Optional equipment 14[...]

  • Page 12

    10 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understa[...]

  • Page 13

    P ar t No . 43650 Genie S-80 & Genie S-85 11 Operator's Manual Second Edition · Fifth Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator ’ s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. o Be sure that all decals are legible and in pla[...]

  • Page 14

    12 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's [...]

  • Page 15

    P ar t No . 43650 Genie S-80 & Genie S-85 13 Operator's Manual Second Edition · Fifth Printing MAINTENANCE Deutz F4L 1011F Engine Oil capacity (including filter) 8.5 quarts 8 liters Oil viscosity requirements below 60 ° F / 15.5 ° C (synthetic) 5W -30 -10 ° F to 90 ° F / -23 ° C to 32 ° C 10W-40 above -4 ° F / -34 ° C 15W-40 Engin[...]

  • Page 16

    14 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing Check the Engine Coolant Level - Liquid Cooled Models Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Da[...]

  • Page 17

    P ar t No . 43650 Genie S-80 & Genie S-85 15 Operator's Manual Second Edition · Fifth Printing Chec k the Tire Pressure This procedure does not need to be performed on machines equipped with the foam-filled tire option. Bodily injury hazard. An over- inflated tire can explode and could cause death or serious injury. Tip-over hazard. Do no[...]

  • Page 18

    16 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function [...]

  • Page 19

    P ar t No . 43650 Genie S-80 & Genie S-85 17 Operator's Manual Second Edition · Fifth Printing FUNCTION TESTS 9 Hold the function enable switch to either side and activate the boom extend function. Result: The boom should extend no more than 6 inches (15 cm) and then stop. The boom should not extend beyond the limit switch unless both axl[...]

  • Page 20

    18 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing FUNCTION TESTS Test Auxiliary Controls 2 2 Turn the key switch to ground control and shut the engine off. 2 3 Pull out the red Emergency Stop button to the ON position. 2 4 Simultaneously hold the auxiliary power switch on and activate each boom [...]

  • Page 21

    P ar t No . 43650 Genie S-80 & Genie S-85 19 Operator's Manual Second Edition · Fifth Printing Test Machine Functions 3 8 Move the lift/drive select switch to the lift position (if equipped). 3 9 Press down the foot switch. 4 0 Activate each machine function control handle or toggle switch. Result: All boom/platform functions should opera[...]

  • Page 22

    20 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing FUNCTION TESTS Test Limited Drive Speed 5 5 Move the lift/drive select switch to the lift position (if equipped). 5 6 Press down the foot switch. 5 7 Raise the boom to just above horizontal. 5 8 Move the lift/drive select switch to the drive posi[...]

  • Page 23

    P ar t No . 43650 Genie S-80 & Genie S-85 21 Operator's Manual Second Edition · Fifth Printing Test Auxiliary Controls 6 5 Shut off the engine. 6 6 Pull out the red Emergency Stop button to the ON position. 6 7 Move the lift/drive select switch to the lift position (if equipped). 6 8 Press down the foot switch. 6 9 Simultaneously hold aux[...]

  • Page 24

    22 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing W ork Place Inspection W ork Place Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris · overhead obstructions and high voltage conductors · hazardous locations · in[...]

  • Page 25

    P ar t No . 43650 Genie S-80 & Genie S-85 23 Operator's Manual Second Edition · Fifth Printing Operating Instructions Star ting the Engine 1 At the ground controls, turn the key switch to the desired position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the ON position. 3 Gasoline/LPG models: Ch[...]

  • Page 26

    24 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing OPERATING INSTRUCTIONS Operation from Ground 1 Turn the key switch to ground control. 2 Pull out the red Emergency Stop button to the ON position. 3 Gasoline/LPG models: Choose fuel by moving fuel select switch to desired position. 4 Start the en[...]

  • Page 27

    P ar t No . 43650 Genie S-80 & Genie S-85 25 Operator's Manual Second Edition · Fifth Printing Operation fr om Platform 1 Turn the key switch to platform control. 2 Pull out both ground and platform red Emergency Stop buttons to the ON position. 3 Gasoline/LPG models: Choose fuel by moving fuel select switch to desired position. 4 Start e[...]

  • Page 28

    26 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing OPERATING INSTRUCTIONS Generator To operate generator, move the generator toggle switch to the generator position. The engine will continue to run but no drive or platform functions will operate. Plug power tool into the power to platform GFCI ou[...]

  • Page 29

    P ar t No . 43650 Genie S-80 & Genie S-85 27 Operator's Manual Second Edition · Fifth Printing Use lower platform mount between boom end and platform to secure boom from side-to-side movement. Do not use excessive downward force when securing boom section. Use chains or straps of ample load capacity. Turn key switch to the OFF position an[...]

  • Page 30

    28 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing Decals Part No. Decal Description Quantity 25994 Caution - Component Damage Hazard 1 27204 Arrow - Blue 1 27205 Arrow - Yellow 1 27206 Triangle- Blue 2 27207 Triangle - Yellow 2 27564 Danger - Electrocution Hazard 3 28157 Label - Dexron 1 28158 L[...]

  • Page 31

    P ar t No . 43650 Genie S-80 & Genie S-85 29 Operator's Manual Second Edition · Fifth Printing DECALS Ground Controls Side Engine Side Shading indicates decal is hidden from view, i.e. under covers Platf orm Drive Chassis[...]

  • Page 32

    30 Genie S-80 & Genie S-85 P ar t No. 43650 Operator's Manual Second Edition · Fifth Printing Specifications Model S-80 S-85 Height, working maximum 86 ft 91 ft 26.2 m 27.7 m Height, platform maximum 80 ft 85 ft 24.4 m 25.9 m Height, stowed maximum 9 ft 2 in 9 ft 2 in 2.79 m 2.79 m Horizontal reach maximum 71 ft 11 in 76 ft 11 in 21.9 m 2[...]

  • Page 33

    Genie North America Genie Australia Pty Ltd. Genie China Genie Malaysia Genie Japan Genie Korea Genie Africa Genie Latin America Phone T oll Free Fax Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + 425.881.1800 USA and Canada 800.536.1800 425.883.3475 61 7 3375 1660 61 7 3375 1002 86 21 53852570 86 [...]