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GE SERIES B 480 manual

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Table of contents for the manual

  • Page 1

    g GE Capacitor & Power Quality Product s MATRIX FILTER  SERIES B 480 Volts, 60HZ USER MANUAL[...]

  • Page 2

    g GE Capacitor & Power Quality Product s IMPORTA NT USER INFORMA TION NOTICE The GE Corpora tion Matri x Filter is designed for har monic mitig ation of six pulse inver ter dri ves suppl ying v ariable tor que lo ads in a w ide v ariety of appli cations. The suitability of this filter for a specific applicat ion must therefore be determ ined by[...]

  • Page 3

    g GE Capacitor & Power Quality Product s TABLE OF CONTENTS 1. Safety .......................................................................................................... 1 2. Introduction ................................................................................................. 3 3. Model Number C odes .............................[...]

  • Page 4

    GEH-7252 1 May 2003 g GE Capacitor & Power Quality Product s 1. IMPORTANT SAFETY INFORM ATION WARNING ONLY A QUALIFIED ELECTRICI A N CAN CA RRY OUT THE ELEC TRICA L INSTALLA TION OF THIS FILTER WARNING High v oltage i s used in the operation of this filter. Use Ex treme ca ution t o avoid co ntact w ith high voltage when operating, insta lling [...]

  • Page 5

    GEH-7252 2 May 2003 g GE Capacitor & Power Quality Product s WARNING ONLY S PA RE PA RTS OBTA INED FR OM GE OR A N A UTH ORIZE D GE DIST RIBUTOR CA N BE USED.[...]

  • Page 6

    GEH-7252 3 May 2003 g GE Capacitor & Power Quality Product s 2. INTRODUCTION This manual was specifically developed to assist in the installation, interconnection and operation of the GE Matrix Filt er. This manual is intended for use by per sonnel experienced in the operation and maintenance of electronic drives. Because of the high voltages r[...]

  • Page 7

    GEH-7252 4 May 2003 g GE Capacitor & Po w er Quality Produc t s 3. M O DE L NUM BE R CO DE S 37GM (5 or 8) X X X X X X X X X X X Total Harmonic Current Distort ion (THID) 5% or 8% T H ID Mechanical Configuration G = General Purpose NEMA 1 & 2 W = Gener al Purpose NEMA 3R N = Industrial St yle NEMA 1 Enclosure Size B CAB 17B or CAB-002 C CAB[...]

  • Page 8

    GEH-7252 5 May 2003 g GE Capacitor & Po w er Quality Produc t s 4. SPECIFICA TIONS Ratings Table 1 480 VAC, 60 Hz SERIES B Filter Ratings THI D Rat i ng 8% 5% Maximum Outpu t A mps RMS Efficiency (Typical) (%) Power Dissipation @ Rated Current (Typical) (Watts) Effic iency (Typical) (%) Power Dissipation @ Rated Current (Typical) (Watts) 6 97.2[...]

  • Page 9

    SPECIFICATIONS - continued GEH-7252 6 May 2003 g GE Capacitor & Power Quality Product s Ambient Tem peratur e (Operating) Enclose d Filters : -40 to +40 de grees C Open Pan el Filt ers: -40 to +50 de grees C Storage T em perature: -40 to +90 de grees C Altitude: 0 to 3300 Feet above sea level. Refer to Fig ure 6 for altitude derating. Relative [...]

  • Page 10

    SPECIFICATIONS - continued GEH-7252 7 May 2003 g GE Capacitor & Power Quality Product s Table 2 480 Volt, 60 Hz Series B Mat rix Filte r Weights Open Pa ne l General Purpose NEMA 1, 2, 3R Industrial NEMA 1 THID THID THID Outpu t Am p s R M S 8% Weight Lbs 5% Weight Lbs 8% Weight Lbs 5% Weight Lbs 8% Weight Lbs 5% Weight Lbs 6 2 73 88 39 4 6 27 [...]

  • Page 11

    SPECIFICATIONS - continued GEH-7252 8 May 2003 g GE Capacitor & Power Quality Product s Table 3 480 VA C Matrix Filters Capacitor Current at Full Load Filter Current Rating Am p s Rms Capacitor Current (Typical) Am p s RMS Filter Current Rating Am p s Rms Capacitor Current (Typical) Am p s RMS Filter Current Rating Am p s Rms Capacitor Current [...]

  • Page 12

    SPECIFICATIONS - continued GEH-7252 9 May 2003 g GE Capacitor & Power Quality Product s Figure 3 8% Matrix Filter Harmonic Spectrum 100% Load 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmon ic order Harmonic Cu rrent, % Typ ical Wors t Case Figure 4 5% Matrix Filter Harmonic Spectrum 100% Load 0.0 0.5 1.0 1.5 2.[...]

  • Page 13

    SPECIFICATIONS - continued GEH-7252 10 May 2003 g GE Capacitor & Power Quality Product s Figure 5 5% and 8% Filter Power Factor v s Load Leading PF For Al l Load 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 0 2 04 06 08 0 1 0 0 1 2 0 Percent Filter Load Power Factor Typica l Worst C ase Performance With Unbalanc ed Line Voltage (Ty pical) [...]

  • Page 14

    SPECIFICATIONS - continued GEH-7252 11 May 2003 g GE Capacitor & Power Quality Product s Figure 6 A ltitu de Derating Curve 1.05 1.00 0.95 0.90 0.85 0.80 0.75 0.70 0 3300 6600 9900 13200 1650 0 CURRE NT DERATIN G FACTO R ALTITUDE (FEET)[...]

  • Page 15

    GEH-7252 12 May 2003 g GE Capacitor & Power Quality Product s 5. INSTALLATION INSTRUCTIONS Filter Installation Matrix Filters are supplied in the following mechanical configurations: Panel mounted assemblies Floor mounted g eneral purpose NEMA 1, 2, & 3R cabinets Industrial st yle NEM A 1 cabinets with hinged doors. Panel m ounted f ilters [...]

  • Page 16

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 13 May 2003 g GE Capacitor & Power Quality Product s Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 – 21 A mps, 480 V AC 60Hz Outline Dra wing All dimensions are in inches[...]

  • Page 17

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 14 May 2003 g GE Capacitor & Power Quality Product s Figure 8 27 A mps, 480 VA C 60Hz Outline D rawing All dimensions are in inches[...]

  • Page 18

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 15 May 2003 g GE Capacitor & Power Quality Product s Figure 9 34 – 44 A mps, 480 V A C 60Hz Outline Dra wing All dimensions are in inches[...]

  • Page 19

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 16 May 2003 g GE Capacitor & Power Quality Product s Figure 10 52 - 66 A mps, 480 V A C 60Hz Outline D rawing All dimensions are in inches REACTOR A SSEMBL Y CA P A CITOR A SSEMBLY[...]

  • Page 20

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 17 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR A SSEMBLY M A Y BE MOUNTED IN EITHER PL A NE Figure 11 83 – 128 A mps, 480 VA C 60Hz Outline Drawing All dimensions are in inches REACTOR A SSEMBL Y CA P A CITOR A SSEMBLY[...]

  • Page 21

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 18 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR A SSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 12 165 – 240 Amps, 480 VA C 60Hz Outline Drawing All dimensions are in inches REACTOR A SSEMBL Y NOTE: SEE TABLE FOR NUMBER OF CA PACITOR ASSEMBLIES AM P S NO. OF CA PAC IT OR PA [...]

  • Page 22

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 19 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR A SSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 13 320 – 482 Amps, 480 VA C 60Hz Ver tical Mounting Outline Drawing All dimensions are in inches[...]

  • Page 23

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 20 May 2003 g GE Capacitor & Power Quality Product s Figure 14 320 – 482 A mps, 480 VAC 60Hz Horizontal Mounting Outline Dra wing All dimensions are in inches 480 VAC Matrix Filt ers rated 320 amps through 786 amps ar e constructed from a react or assembly and a capacitor assembly. T hese assemb[...]

  • Page 24

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 21 May 2003 g GE Capacitor & Power Quality Product s Figure 15 5% PANEL MOUNTED FILTER INPUT REACTOR MOUNTING DIMENSIONS TA BLE 5 FILTER RA TIN G AM P S A Inches B Inches C Inches D Inches E Inches F Inches WEIGHT LBS 6 6.0 5.0 3.4 2.62 2.0 0.281 11 8 6.0 5.0 3.4 2.62 2.0 0.281 11 11 6.0 4.8 3.0 2[...]

  • Page 25

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 22 May 2003 g GE Capacitor & Power Quality Product s Mounting Dimensions and outline drawings for floor mounted general purpose NEMA 1, 2 & 3R cabinets follow. Table 6 General Purpose Cabinets NEMA 1, 2, & 3R Fil ter Outpu t Rating Amps. Cabinet Part Nu mber 6 CAB-17B 8 CAB-17B 11 CAB-17B [...]

  • Page 26

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 23 May 2003 g GE Capacitor & Power Quality Product s Figure 16 CA B-17B Figure 17 CA B-20B[...]

  • Page 27

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 24 May 2003 g GE Capacitor & Power Quality Product s Figure 18 CA B-30B Figure 19 CA B-42B[...]

  • Page 28

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 25 May 2003 g GE Capacitor & Power Quality Product s Mounting dimensions and outline drawings for wall and floor mounted NEM A 1 cabinets follow. Table 7 NEMA 1 Industrial Style Enclosures Fil ter Outpu t Rating Amps. Cabinet Part Nu mber 6 Cabinet-002 8 Cabinet-002 11 Cabinet-002 14 Cabinet-002 2[...]

  • Page 29

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 26 May 2003 g GE Capacitor & Power Quality Product s Figure 20 Cabinet-002 Figure 21 Cabinet-003[...]

  • Page 30

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 27 May 2003 g GE Capacitor & Power Quality Product s Figure 22 Cabinet 004 Figure 23 Cabinet 005[...]

  • Page 31

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 28 May 2003 g GE Capacitor & Power Quality Product s Figure 24 Cabinet-006 Note: For 5% filters r ated 320 A mps to 482 Amps a separately mounted input reactor is required. Refer to Fig ure 16 for mounting dimensions.[...]

  • Page 32

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 29 May 2003 g GE Capacitor & Power Quality Product s Power Wiring Connection WA RNIN G Input and output power wiring to the filter should be performed by authorized personnel in accorda nce with the NEC and all local el ectrica l codes and regulations. Verify that the power source to which t he fi[...]

  • Page 33

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 30 May 2003 g GE Capacitor & Power Quality Product s Table 8 Input and Output Termi nal Specifications Filter Rating(Amps) Input Terminal s Output Terminals Wi r e Ra n g e (AWG) Ter mi na l Torq ue (in-lbs) Wi re R an g e (AWG) Ter mi na l Torq ue (in-lbs) 6 2 2- 1 4 4 . 5 2 2–1 4 4 . 5 8 11 22[...]

  • Page 34

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 31 May 2003 g GE Capacitor & Power Quality Product s Figure 25 Panel Mounted Filter s 6 – 44 A mps, 480 VAC 60Hz Interconnection Diagram[...]

  • Page 35

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 32 May 2003 g GE Capacitor & Power Quality Product s Figure 26 Panel Mounted Filter s 52 – 482 A mps 480 VAC 60Hz Interconnection Diagram[...]

  • Page 36

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 33 May 2003 g GE Capacitor & Power Quality Product s Table 9 Capacitor Assembly Terminal Specificatio ns Filter Rating ( A mps) Capacitor Terminals NOTE: Two terminals per phase Wire Range (AWG) Terminal Torque (in lbs) 52 – 240 1 4–1 0 8 4–6 1/0 – 3 35 40 45 50 320 - 482 6-00 120 Figure 2[...]

  • Page 37

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 34 May 2003 g GE Capacitor & Power Quality Product s Figure 28 Filters Mounted in Industrial Sty le Cabinets 6 – 482 Amps, 480 VA C 60Hz Interconnection Diagram[...]

  • Page 38

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 35 May 2003 g GE Capacitor & Power Quality Product s Figure 29 6 – 14 A mps, 480 VAC 60Hz Gene ral Purpose Cabinet Terminal Locations FRON T VIEW See Figure 26 for Interconnection Diagram[...]

  • Page 39

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 36 May 2003 g GE Capacitor & Power Quality Product s Figure 30 21 – 52 A mps, 480 VAC 60Hz Genera l Purpose Cabinet Terminal Locations TOP VI EW See Figure 26 f or Interconn ection Diagram[...]

  • Page 40

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 37 May 2003 g GE Capacitor & Power Quality Product s Figure 31 66 – 240 A mps, 480 VAC 60Hz General Purpos e Cabinet Terminal Locations TOP V IE W See Figure 26 for Interconnection Diagram[...]

  • Page 41

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 38 May 2003 g GE Capacitor & Power Quality Product s Figure 32 320 – 786 A mps, 480 VA C 60Hz General Purpose Cabinet Terminal Locations FRON T VIEW See Figure 26 for Interconnection Diagram[...]

  • Page 42

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 39 May 2003 g GE Capacitor & Power Quality Product s Figure 33 6 – 21 A mps, 480 V A C 60Hz I ndustrial Enclosures Terminal Locations FRON T VIEW See Figure 27 for Interconnection Diagram[...]

  • Page 43

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 40 May 2003 g GE Capacitor & Power Quality Product s Figure 34 27 – 44 A mps, 480 VAC 60Hz Industrial Enclosu res Terminal Locations FRON T VIEW See Figure 27 for Interconnection Diagram[...]

  • Page 44

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 41 May 2003 g GE Capacitor & Power Quality Product s Figure 35 52 – 128 A mps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRON T VIEW See Figure 27 for Interconnection Diagram[...]

  • Page 45

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 42 May 2003 g GE Capacitor & Power Quality Product s Figure 36 165 – 240 A mps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRON T VIEW See Figure 27 for Interconnection Diagram[...]

  • Page 46

    INSTALLATION INSTRUCTIONS - conti nued GEH-7252 43 May 2003 g GE Capacitor & Power Quality Product s Figure 37 320 – 482 A mps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRON T VIEW See Figure 27 for Interconnection Diagram[...]

  • Page 47

    GEH-7252 44 May 2003 GE Capacitor & Power Quality Product s g 6. FILTER DESCRIPTION The GE Matrix Filt er is a low pass f ilter containing proprietary technology, which makes it particularly usef ul for harm onic mitigation of adjustable speed drives. Figure 38 s hows a block diagram of t he filt er. Three phase AC power is connected t o the in[...]

  • Page 48

    FILTER DESCRIPTION - continued GEH-7252 45 May 2003 g GE Capacitor & Power Quality Product s Figure 38 480 VAC 60Hz Block Diagram[...]

  • Page 49

    GEH-7252 46 May 2003 GE Capacitor & Power Quality Product s g 7. STA RT-UP Safety Precautions Before startup, observe the following warning s and instructions: WARNING Internal components of the filter are at line potent ial when the f ilter is connected t o the utility. This voltage is extreme ly dangerous and may cause death or sev ere injury[...]

  • Page 50

    GEH-7252 47 May 2003 GE Capacitor & Power Quality Product s g 3. Check that moisture has not condensed on the filter components. If moist ure is present, do not proceed with st artup until the moisture has been removed. 4. Disconnect the filt er output from the drive. 5. Connect the f ilter to t he utility. WARNING Use extreme caution t o avoid[...]

  • Page 51

    GEH-7252 48 May 2003 GE Capacitor & Power Quality Product s g TROUBLESHOOTING WARNING When properly i nstalled, thi s equipment has been designed to prov ide maximum safety for operating personnel. However, hazardous voltages exist w ithin t he confines of t he enclosure. Servicing should therefore be performed by qualified personnel only and i[...]

  • Page 52

    TROUBLESHOOTING - continued GEH-7252 49 May 2003 GE Capacitor & Power Quality Product s g PROBLEM: Harmonic current distortion exceeds 8% on one or more phases at full load. Possible cause: On f ilters rated 52 amps and above, the capacitor assembly has not been connected. Solution: Check int erconnection of capacitor assembly with reactor pane[...]

  • Page 53

    TROUBLESHOOTING - continued GEH-7252 50 May 2003 GE Capacitor & Power Quality Product s g PROBLEM: Harmonic current distortion exceeds 5% on one or more phases at full load. Possible cause: Solution Source impedance is less than 1.5%. Add a minimum 1.5% impedance line r eactor to the f ilter input Possible cause: Solution Input source voltag e [...]