English dropdown-ico

GE FVR-C9S-2UX Drive Series manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of GE FVR-C9S-2UX Drive Series, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of GE FVR-C9S-2UX Drive Series one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of GE FVR-C9S-2UX Drive Series. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of GE FVR-C9S-2UX Drive Series should contain:
- informations concerning technical data of GE FVR-C9S-2UX Drive Series
- name of the manufacturer and a year of construction of the GE FVR-C9S-2UX Drive Series item
- rules of operation, control and maintenance of the GE FVR-C9S-2UX Drive Series item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of GE FVR-C9S-2UX Drive Series alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of GE FVR-C9S-2UX Drive Series, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the GE service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of GE FVR-C9S-2UX Drive Series.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the GE FVR-C9S-2UX Drive Series item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    1 FVR-C9S-2UX Instruction Manual FVR-C9S-2UX Drive Series Three-phase 230 V AC Input T ype[...]

  • Page 2

    2 FVR-C9S-2UX CAUTION • Make sure that you r ead this instruction manual thoroughly before installing, wiring, operating and inspecting this drive. • Please make sure that this instruction manual accompanies the drive to the end user . • Keep this instruction manual so that it will always be available for the duration of the drive’ s operat[...]

  • Page 3

    3 FVR-C9S-2UX Thank you for pur chasing the Fuji “FVR-C9S” drive, marketed by GE Fuji Drives USA, Inc. This instruction manual is included with the drive and equipment and is pr ovided for the convenience of the end user . Please be sure it accompanies the drive. CONTENTS 0. Safety Precautions .................................... 4 1. Inspectio[...]

  • Page 4

    4 FVR-C9S-2UX 0. Safety Precautions Before carrying out installation, wiring, mainte- nance or inspection of the drive, read this in- struction manual thoroughly to gain a full under - standing of the correct operation pr ocedures. Make sure that you have r ead all product details, safety information, warnings and cautions before use. The following[...]

  • Page 5

    5 FVR-C9S-2UX CAUTION: Do not touch the cooling fins, as they become hot during drive operation. Because it is relatively easy to set the drive to high speed operation, be sure to check the capacity of the motor and the equipment being operated before changing the drive function setting. The drive braking function cannot be substituted for mechanic[...]

  • Page 6

    6 FVR-C9S-2UX UL/CSA W ARNING / A VERTISSEMENT Hazard of electrical shock. Disconnect incoming power before working on this contr ol. Risque de choc electrique. Couper l’alimentation avant le depannage de sette commande. More than one live cir cuit. See diagram. Cet equipment renferme plusieurs cir cuits sous tension. V oir le schema CAUTION A TT[...]

  • Page 7

    7 FVR-C9S-2UX 1. T ype 2. Phase: 3PH - thr ee-phase 3. V oltage range: 200V - 230V - AC200V Series 4. Frequency: 50/60Hz 5. Rated output capacity 6. Rated output curr ent 7. Output frequency range: 1- 120 Hz 8. Serial No. 2. Part Names 1. Drive Cover 2. Keypad Panel 3. Frequency Setting VR 4. Mounting Scr ew Holes 5. Drive Cover Scr ew 3. W arning [...]

  • Page 8

    8 FVR-C9S-2UX Type (FVR _ _ _ C9S-2UX) F12 F25 F50 001 002 003 005 Applicable motor output 1 [Hp] 1/8 1/4 1/2 1 2 3 5 Rated capacity 2 [kVA] 0.28 0.56 1.0 1.6 2.8 4.0 6.6 Voltage [V] Three-phase 200-230V 50/60 Hz (Output voltage is proportional to input voltage) Output Rating Rated current [A] 0.7 1.4 2.5 4.0 7.0 10.0 16.5 Overload current rating 1[...]

  • Page 9

    9 FVR-C9S-2UX Type (FVR _ _ _ C9S-2UX) F12 F25 F50 001 002 003 005 Applicable motor output 1 [Hp] 1/8 1/4 1/2 1 2 3 5 Frequency setting Key operation: Setting with UP/DOWN keys Potentiometer: Terminal for 1-5K ohm VR is provided Analog signal: 0-5 VDC 0-10 VDC (input resistance = 22k ohm) Display Run mode Output frequency is displayed. (3 digit LED[...]

  • Page 10

    10 FVR-C9S-2UX 5. External Dimensions 3.15 (80) 2.64 (67) 2 - 0.20 X 0.24 (2 - 5 X 6.2) 0.26 (6.5) .06 (1.5) 0.26 (6.5) 4.72 (120) 1.97 (50) 2.76 (70) DWG 1: FVRF12C9S-2UX to FVROO1C9S-2UX 0.20 (5) 0.39 (10) 4.33 (110) 3.94 (100) 0.20 (5) 0.39 (10) 2.36 (60) 0.39 (10) 0.39 (10) 0.06 (1.5) 0.43 (11) TERMINAL M3.5 D1 0.24 (6.2) 0.24 (6.2) D D2 0.06 ([...]

  • Page 11

    11 FVR-C9S-2UX 3.86 (98) 2 - dia. 0.20 (2 - dia. 5) 0.24 (6.2) 0.18 (4.5) 0.24 (6.2) DWG 2: FVR002C9S to FVR003C9S-2UX 0.24 (6) 0.45 (11.5) TERMINAL M3.5 D1 0.24 (6.2) 0.24 (6.2) D D2 0.24 (6.2) 4.65 (118) 4.21 (107) 4.33 (110) 5.12 (130) 0.20 (5) 1.97 (50) 3.15 (80) 0.24 (6.2) 0.45 (11.5) 0.45 (11.5) 0.43 (11) 3.43 (87) 0.45 (11.5) Rated Current E[...]

  • Page 12

    12 FVR-C9S-2UX 5.04 (128) 2 - dia. 0.20 (2 - dia. 5) 0.24 (6.2) 0.71 (18) 0.24 (6.2) FVR005C9S-2UX 0.24 (6.2) 0.45 (11.5) TERMINAL M4 3.37 (85.5) 0.24 (6.2) 0.24 (6.2) 5.45 (138.5) 2.87 (73) 0.24 (6.2) 5.61 (168) 5.18 (157) 5.51 (140) 7.09 (180) 0.20 (5) 2.01 (51) 5.08 (129) 0.24 (6.2) 0.45 (11.5) 0.45 (11.5) 0.43 (11) 4.61 (117) 0.45 (11.5) 3.78 ([...]

  • Page 13

    13 FVR-C9S-2UX 6. Installation Instructions Installation Conditions Install the drive in a location which meets the following requir ements: • The ambient temperature should be be- tween -10 ° C and +50 ° C. • The humidity should be between 20 and 90% RH. A void any location subject to dew condensation, fr eezing or where the drive could come[...]

  • Page 14

    14 FVR-C9S-2UX CN 1 8. 8. 8. Connect CN 2 CN 2 Guide Pin 1 2 Side view of inverter 4) Arrange the main cir cuit and the control circuit wiring as follows. 1. Motor coast-to-stop 2. Reset signal 3. Reverse-direction operation command 4. Forwar d-direction operation command 5. External alarm 6. Frequency setting VR 7. Combined alarm r elay output Not[...]

  • Page 15

    15 FVR-C9S-2UX 1) Keypad Panel Operation From the factory , the drive is set for fr equency control by means of the potentiometer contr ol knob on the keypad panel. The RUN/STOP function of the drive is contr olled by the RUN/ STOP keys on the keypad panel. M FA B 8 8 8 CN2 10V 1mA L1 L2 L3 U V W 13 12 11 FWD REV RST BX CM THR FM E (G) Power Supply[...]

  • Page 16

    16 FVR-C9S-2UX 2) External Signal Operation Ensure that the connection is as shown below when operating the drive by means of an exter - nal frequency setting potentiometer or contact signal. Power supply AC200~230V 50/60Hz 3 Phase Potentiometer for frequency setting FA B Thermal Relay Forward-direction operation command U V W FM THR (X1) CM RST BX[...]

  • Page 17

    17 FVR-C9S-2UX Applicable motor output [Hp] 1/8 1/4 1/2 1235 Drive type FVRF12 FVRF25 FVRF50 FVRF001 FVRF002 FVRF003 FVRF005 C9S-2UX C9S-2UX C9S-2UX C9S-2UX C9S-2UX C9S-2UX C9S-2UX Output rated capacity [kVA] 0.28 0.56 1.0 1.6 2.8 4.0 6.6 Applicable wire size Main circuit 14 12 (AWG) Contol circuit 24 MCCB 15 20 30 ELCB 15 20 30 Listed fuse* 6 10 2[...]

  • Page 18

    18 FVR-C9S-2UX Terminal Function Explanation Classi- fication Terminal Code Terminal Name Explanation of Function Main Circuit L1, L2, L3 Commercial power supply input terminals For connection of 3-Phase 200 to 230V commercial power supply U, V, W Drive Output Terminals For connection of a 3-Phase motor E (G) Drive Grounding Terminals Grounding ter[...]

  • Page 19

    19 FVR-C9S-2UX Terminal Function Explanation Classi- fication Terminal Code Terminal Name Explanation of Function Output for Motor FM Analog Monitor Outputs + 10VDC between FM and CM terminals. When frquency setting is equal to the maximum frequency setting, outputs + 10VDC at 150% current when monitoring output current. • Two DC voltmeters (inte[...]

  • Page 20

    20 FVR-C9S-2UX RUN STOP T ime Frequency Forward Reverse FWD-CM REV-CM ON ON Frequency 11. Operation Pre-Operation Inspection • Check for wiring errors. • Check that all loose wire stands, metal chips and unnecessary scr ews, etc. have been removed. • Check that no screws, terminals, etc. ar e loose. • Check that the wire ends of crimp termi[...]

  • Page 21

    21 FVR-C9S-2UX Selecting Operation Method With the FVR-C9S Series, the following methods can be selected to input the RUN/STOP signals and for fr equency setting. Fre q uenc y Settin g Function Code settin g 1 F 01= 0 2 02= 0 F 01= 1 3 F 01= 0 4 02= 1 F 01= 1 C92-07 * The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN key[...]

  • Page 22

    22 FVR-C9S-2UX 12. Keypad Panel Part Names and Functions Digital monitor: In program mode, the key- pad displays the various function codes and data values. During operation, it displays the output fre- quency , curr ent, voltage, etc. If a fault occurs, the causes of the problem will be dis- played as a code. PROGRAM key (RESET key): Normal mode o[...]

  • Page 23

    23 FVR-C9S-2UX 4) Function setting method Method Operation Procedure Display 1 PRG/RESET Press this key to switch to the program setting mode. 60 . 0 F0 0 2 UP/DOWN Press UP key or DOWN key to select function code F0 1 3 FUNC/DATA Press this key to display function code. 1 4 UP/DOWN Press UP key or DOWN key to change function code data. 1 5 FUNC/DA[...]

  • Page 24

    24 FVR-C9S-2UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F00 Data protection 0: Data change possible 1: Data change not possible —— 0 N o F01 Frequency Command 0: Keypad panel (UP/DOWN keys) 1: Analog input (VR, DC0 - 10V or DC4 - 20mA) —— 1 N o F02 Operation Command 0[...]

  • Page 25

    25 FVR-C9S-2UX Function Code Tables Function Code Function Date Code Range Unit Min. Set. Factory Setting Change During Operation F15 Motor Running Sound 0 - 5 (code) — — 5 Yes F16 Fault Memory The current and previous 3 fault events are displayed in order of occurrence —— — N o F17 Data Initialization 0: Inactive 1: Reset to the initial [...]

  • Page 26

    26 FVR-C9S-2UX F 0 0 Data Protection The set data can be locked so that it will not be changed by mistake. 0 Data change possible 1 Data change not possible To change data simultaneously press the STOP key and either the UP/DOWN key. F 0 1 Frequency Command Either of the following two frequency setting methods can be selected. 0 Keypad panel settin[...]

  • Page 27

    27 FVR-C9S-2UX F 0 7 Torque Boost Can be set from among 32 different levels in accordance with the type of load, the characteristics of the motor, etc. 0 1 2 Low 3 1 High 8 Set to match this when using a Fuji FV motor designed for use with a drive. F 0 8 Electronic Thermal Overload Relay Either of the following two can be selected. 0 Inactive 1 Act[...]

  • Page 28

    28 FVR-C9S-2UX Derating characteristics for the continuously allowable current 1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2 110 - 100 - 90 - 80 - 70 - 60 - 50 - 40 - 30 - 20 - 10 - 0 - 0 10 20 30 40 50 60 70 8 0 Drive frequency (Hz) Setting value Continuously allowable current 105% 30% 110 - 100 - 90 - 80 - 70 - 60 - [...]

  • Page 29

    29 FVR-C9S-2UX F 1 0 Restart After Momentary Power Failure It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure. 0 Inactive While stopped: Stopped condition is maintained even after power supply has been restored. While running: After power supply has been restored. LU is lit and an[...]

  • Page 30

    30 FVR-C9S-2UX F 1 4 Starting Frequency The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will also occur at the frequency set by this function. 1 1 Hz 6 6 Hz Set to 2 Hz when using a high speed motor. F 1 5 Motor Running Sound The sound of the motor operation can be changed by changing the carr[...]

  • Page 31

    31 FVR-C9S-2UX F 1 7 Data Initialization Reset the data for all of the functions to the value set at the factory. 0 Inactive 1 Resets to the value set at the factory. From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1. By pressing FUNC/DATA in this state, the data will be reset to the value set at the f[...]

  • Page 32

    32 FVR-C9S-2UX F 2 4 High Limiter F 2 5 Low Limiter The upper and lower and lower limits of the output frequency can be set. 0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100% 100 If the value set for low limiter is higher than that set for the high limiter, the high limiter will take priority and the low[...]

  • Page 33

    33 FVR-C9S-2UX F 2 9 Multistep Speed Setting 1 (Speed 1) F 3 0 Multistep Speed Setting 2 (Speed 2) F 3 1 Multistep Speed Setting 3 (Speed 3) Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside. (X1-CM X2-CM). Setting of speed of optional step is possible within a range of 0 to 120 Hz during dri[...]

  • Page 34

    34 FVR-C9S-2UX F 3 2 FM Terminal Output Level Calibration Adjust the level of the voltage output to terminal FM for the frequency meter. 0 Approximate DC 6.5V at full scale 99 Approximate DC 10.3V at full scale Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable. F 3 3 FM Terminal Function Se[...]

  • Page 35

    35 FVR-C9S-2UX Function Explanation Display Alarm Output Momentary Overcurrent Protection OC1 OC2 OC3 Yes Overvoltage Protection Detects overvoltage of DC intermediate circuit and stops drive. OU Yes Undervoltage Protection Detects undervoltage of DC intermediate circuit and stops drive. LU Yes* Protection against overheating of cooling element Det[...]

  • Page 36

    36 FVR-C9S-2UX 15. W arranty Parts and Service The purpose of the following section to provide specific instructions to the user of the FVR-C9S-7UX drive r egarding warranty administration and how to obtain assistance on both in-warranty and out-of-warranty equipment. If assistance is requir ed to determine war - ranty status call: T echnical Servi[...]

  • Page 37

    37 FVR-C9S-2UX In-Warranty Failure Checklist To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.: Serial No.: Start-Up Date: Failure Date: Status When Failure Occurred (check one): Power-Up Running Accel Decel Explanation [...]

  • Page 38

    38 FVR-C9S-2UX Notes:[...]

  • Page 39

    39 FVR-C9S-2UX Notes:[...]

  • Page 40

    40 FVR-C9S-2UX INR-Si47-0461 b-E Printed in Japan GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, V A 24153 1-800-543-6196 Internet Address: http://www .ge.com[...]