Garmin 906-1090-05 manual

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Table of contents for the manual

  • Page 1

    Suzuki 9.9 2005 and Newer Suzuki 15 HP 2005 and Newer 1 906-1090-05 Throttle Actuator Installation Instructions TR-1 Gold[...]

  • Page 2

    Tools Needed : Vise Grips or Similar Pliers Ratchet 12mm socket 10mm socket Extension 6mm internal Hex Bit (Allen) Torque Wrench Hacksaw #1 Phillips screw driver #3 Phillips screw driver Locktite or Similar thread locker Warning! Please Read. This application can be a difcult throttle installation, and requires the use of a Torque Wrench in the [...]

  • Page 3

    Suzuki Throttle Parts Item # Part Number Description Qty. 1 120-1090-05 Throttle Actuator Assembly. Suzuki 1 3[...]

  • Page 4

    4 Step One: Disconnect motor from battery and or disconnect safety lanyard, to prevent motor from starting during throttle actuator installation Step Two: Remove Cover (cowling) from motor. Step Three: Remove the right side cover as described in the Service Manual. Figure 1 Figure 2 Figure 3[...]

  • Page 5

    5 Step Four: Pop the ring off the ball on the drive arm of the throttle actuator that’s located just below the carburetor, as seen in Figure 4. Figure 6 Step Five: Remove the Hex Cap Screw from the actuator as seen in Figures 5 & 6. Remove the Drive arm. Figure 4 Figure 5[...]

  • Page 6

    Figure 9 6 Figure 7 Modied Part Figure 8 Step Six: Modify drive arm Use a hack saw or similar to remove the left "ear" of the throttle drive arm. See Figure 7. (You can smooth the edges with a le or a piece of sand paper if needed. NOTE: The throttle lever must be free to advance with out touching the lug of the Manual throttle adva[...]

  • Page 7

    Step Nine: Remove the head bolt, as indicated in Figure 11 & 11-A. 7 Figure 10 Figure 11-A Figure 11 Step Eight: Push the ring back over the ball on the drive arm, per Figure 10.[...]

  • Page 8

    Figure 13 Step Ten: Use the removed cylinder head bolt to mount the throttle actuator bracket as shown. Note: Bend the loom holder out of the way temporarily to gain access to the bolt, and then bend it back into place to hold the wire loom & hose in place away from the throttle actuator as shown in Figure 13. Torque bolt 30Nm/21.5 ft.lbs 8 Fig[...]

  • Page 9

    9 Figure 16 Step Twelve: Put the Nautamatic Throttle Advance bell crank (at the end of the string on the TR-1 throttle actuator) on to the throttle shaft and reinstall the lock washer and nut as in Figure 16. Step Thirteen: Push the actuator shaft (threaded rod) to the fully extended position. Adjust the throttle pull string so there is a 1/16 of a[...]

  • Page 10

    Figure 18 Figure 19 Step Fourteen: Connect to Electrohydraulic unit at number 2. Be sure to seat this connection rmly. (Other connections per autopilot installation manual.) Step Fifteen: Turn the system on by pressing and releasing the Deckmount button (On/Off switch). The Deckmount will continue to ash for 30 seconds, but the throttle funct[...]

  • Page 11

    Step Sixteen: Now test the Idle/Resume function by pressing and releasing the Idle/Res on the handheld. See gure 20. Be sure the Carburetor returns to the full Idle Position. Press the Idle/Res button again, the throttle should advance until the actuator is fully retracted. Step Seventeen: Press the down arrow till the actuator rod is out about [...]

  • Page 12

    Step Nineteen: Re-install the lower covers of the motor. Secure Throttle cable in a position where it will not get damaged, cause problems with other parts, or get pinched between the motor frame and the covers. Reconrm that the throttle returns freely to full Idle. Step Twenty: Route the throttle control wire out of the motor covers and to the [...]