Gale F350 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Gale F350, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Gale F350 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Gale F350. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Gale F350 should contain:
- informations concerning technical data of Gale F350
- name of the manufacturer and a year of construction of the Gale F350 item
- rules of operation, control and maintenance of the Gale F350 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Gale F350 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Gale F350, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Gale service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Gale F350.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Gale F350 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    3/28/08 PN 96547 v.1.0 Banks Split-Dual Monster ® E x h a u s t S y s t e m Q u a d - T i p 2008 Ford Power Stroke 6.4L Turbo-Diesel F250/F350 Trucks THIS MANUAL IS FOR USE WITH SYSTEM 49786 & 49787 Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969- 9600 • Fax (626) 33 4 - 17 43 Product Information & Sales: (800) 438[...]

  • Page 2

    Dear Customer, If you have any questions concerning the installation of your Banks Power System, please call our Technical Service Hotline at (888) 839-2700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600. Thank you. 1. Before starting work[...]

  • Page 3

    T oo l s R e qu i r e d : • 1 ⁄ 2 ” and 3 ⁄ 8 ” drive ratchets with inch and metric sockets and 1 ⁄ 2 ” and 3 ⁄ 8 ” drive extension • Inch and metric combination or open-end wrenches • Standard screwdriver • Clean shop towels or rags • Pry-bar • Reciprocating saw H i gh ly r e c o mm en de d tools and supplies: • Foot-[...]

  • Page 4

    General Assembly Diagram Figure 1 Item Description P/N Qty . 1 Intermediate Pipe 53990 1 *2 Intermediate Pipe Extension 53987 1 3 Y -Pipe 53993 1 4 T ail Pipe, Left 53994 1 5 T ail Pipe, Right 53995 1 6 Exhaust Clamp , 3.5” 52468 3 *7 Exhaust Clamp , 4” 52470 1 *8 Hanger Clamp , Intermediate 53986 1 9 Hanger Clamp , Rear 53989 1 10 Fr ame Hange[...]

  • Page 5

    16 15 4 6 3 14 11 12 10 13 5 6 9 96547 v.1.0 5[...]

  • Page 6

    Monster Exhaust System Installation 1. As a precaution, disconnect the ground of the battery (if there is more than one battery, disconnect both). 2. Raise the vehicle and support it with proper ly weight rated safety stands, ramps or a com mercial hoist. Fol low the manufacturer’s safety precautions. Take care to balance the vehicle to preven t [...]

  • Page 7

    Figure 3 Figure 2 Cut line See Table 1 for cutting length 2008 Ford Power Stroke 6.4L Wheel Base Cut this length from the Intermediate Pipe . See Figure 2 . Super Cab/ Short Bed 141.8” 20” Crew Cab/ Short Bed 156.2” No Cut Crew Cab/ Long Bed 172.4” No Cut Table 1 96547 v.1.0 7 Front of vehicle[...]

  • Page 8

    10. Install the Y-pipe over the intermediate pipe as shown in Figure 1 . Install clamps onto each Y-pipe outlet. 11. Locate the two slots on the rear diverside frame rail and install the supplied Banks hanger bracket using the supplied hardware. Be sure the hanger pin is align parallel to the frame rail and torque the hardware to 48ft-lb. See Figur[...]

  • Page 9

    Figure 5 BANKS DRIVER SIDE T AILPIPE ZIP TIE ON VENT HOSE & BRAKE LINE BANKS P ASSENGER SIDE T AILPIPE ADJUST SO TH AT SP ARE TIRE TO HEA T SHIELD CLEARANCE IS WITHIN 1/2” MOVE SP ARE TIRE TO WARDS REAR OF VEHICLE Figure 6 96547 v.1.0 9[...]

  • Page 10

    16. Adjust the Tailpipe Tips under the rear fender such that the tip position is aesthetically pleasing. 17. Use Template 1 and/or 2 on page 14 & 15 to trim the rear undercarriage fender lining as shown in Figure 7 for the LEFT and RIGHT side of the vehicle. 18. With everything positioned properly, begin to tighten the clamps starting with the [...]

  • Page 11

    Figure 8 96547 v.1.0 11[...]

  • Page 12

    2 0 0 8 F o r d F- 25 0 / F - 3 5 0 6. 4 L Po we r St ro k e Ba nk s Split-Dual Monster Exhaust Quad Tip 12 96547 v.1.0[...]

  • Page 13

    Page Left Intentionally Blank 96547 v.1.0 13[...]

  • Page 14

    Template 1 For Right Side of undercarriage fender 14 96547 v.1.0[...]

  • Page 15

    Template 2 For Left Side of undercarriage fender 96547 v.1.0 15[...]

  • Page 16

    Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969- 9600 • Fax (626) 33 4 - 17 43 Product Information & Sales: (800) 438-7693 Customer Support: (888) 839-5600 bankspower.com[...]