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FUJI HEAVY INDUSTRIES 505D manual

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Table of contents for the manual

  • Page 1

    -PARTS CATALOG i Eq!!obin I I Generator 1 Model RGX505,505 D @FUJI HEAVY INDUSTRIES LTD.[...]

  • Page 2

    HOW TO USE THIS PARTS CATALOG 1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly. Example: If the reference number is marked with an asterisk and the description of the part states that certain items are included, this means that those inc[...]

  • Page 3

    3. The contents of this parts catalog are subject to revise without notice. TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING INFORMATION MUST BE GIVEN. I. State exuctly the quantit) ol‘t’aih part and its part number. 1 -. Clctarly state whether parts NS to be shlpprtd by express. freight or parcel post. 3. State the exact mailing addre[...]

  • Page 4

    C0NTENTS GENERATOR PARTS Fig. 1 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Fig. 2 CONTROL BOX (RGX 505, 220V.230V-240V) . . . . . . . . . . . . . . . . . . . . .............. 3 Fig. 3 CONTROL BOX (RGX505, 110V.120V) . .[...]

  • Page 5

    Fig. 1 GENERATOR GENERATOR PARTS 26 Ref 1 No. / Description * 1 I ROTOR, complete Includes item 2 . ..--.-..-..- ““I .,.., ll.LSl “““‘~~‘Y.W’., I , Pnrt Number lCYt+ Description I Part Number Q’t i I Executior ! : I 355 50509 08/ 1 I ! * 4 STATOR, complete I Includes items 27 and 28 1355 51616 Ol! 1 ; -GEN. No. 101x8- 2 i BALL BEA[...]

  • Page 6

    Fig. 1 GENERATOR GENERATOR PARTS Interohanaeabilitr Ref I uo. , Description Part Number iG*ty’ 1 j Execution I 12 13 14 16 17 17 18 19 20 SCREW and WASHER ,353 59943 08: 2 i i ASSEMBLY : DIODE STACK ASSEMBLY ‘353 45894 08 1 : WASHER SCREW BUSHING GROMMET ,354 57503 08’ COVER BOLT 3555830308. 4: SPRING WASHER RUBBER VIBRATION ISOLATOR ’ For [...]

  • Page 7

    Fig. 2 CONTROL BOX (RGX 505, 220V-230V-240d~NERAToR PARTS ’ III,~IIllSll~~~“II,~)I . .._ “.” ..“.. ~“_” . .._. Ref 1 Description Pert Number Q’ty; Ref ’ No. ] Execution No. Description Pert Number Q’ty! Execution 181 1 GEN:No. * 1 CONTROL BOX ASSEMBLY 355 40183 1 i 1’ 101168- 2 BOX COVER 353 45901 08 1 Includes items 2 thru 3[...]

  • Page 8

    Fig. 2 CONTROL BOX ( RGX 505, 22OV.23OV.240V > GENERATOR PARTS ?I-- 27 ?F;; lnterchanaeebilitv lnterchanaeabilitv ,” ?ef I I uo. Description Part Number ;Q’ty; i Execution Ref 1 I. No ! Description Part Number iQ’t; , Execution . I 5: N;oF,LJ;JvB;FIE&KER , (25A) 332 40225 08j 1 1 j 22j NUT 23’ WASHER 35349902wj 1 I 5 N;oF,Ll;lvBREAKE[...]

  • Page 9

    Fig. 2 CONTROL BOX ( RGX 505, 22OV-23OV.240V ) GENERATOR PARTS . _ -. -. . -. . - - - -. . . _, Ref ; I Ref I Part Number Q’ty/ r 1 Execution No j No. ; Description . I I 32 i CORD BUSH 1 ) 363 56WO 08 c ~331 FUEL STRAINER 064 20023 ASSEMBLY 101 1 ; I Includes items 34 thru 40 *33’ FUEL STRAINER ’ P : 06420023001 1 : / I ASSEMBLY ! 1 ! Includ[...]

  • Page 10

    Fig. 3 CONTROL BOX ( RGX 505, 1 lOV- 120V > GENERATOR PARTS z-41 27 g-34 Interchangeability lnterchengeabilir I Ref ! I I No. ! Description Pert Number O’ty; i ’ Execution Ref No Description Pat-t Number jCl’ty 1 Execution . I ’ .GEN.No. * 11 CONTROL BOX ASSEMBLY 355 40182 18; 1 7 101168- * 3; CONTROL PANEL A ,355 41665 08: 1 8 Includes [...]

  • Page 11

    Fig. 3 CONTROL BOX ( RGX 505, llOV-120V > GENERATOR PARTS 25 . .._“. “..“.. D “_“..._, . .._“.“..“.. II”“” . . . . . Ref 1 No. ; Description ’ Part Number lG’t$ i ] Execution EEf i Description ’ Part Number IG’ty! Execution . I I ’ 9) SCREW and WASHER ,004 35030 80: 2 ’ j I ASSEMBLY ,002 17046 ooi 1 ! *24! AVR A[...]

  • Page 12

    Fig. 3 CONTROL BOX ( RGX 505, 1 lOV- 120V > GENERATOR PARTS Ref Oescription No. 1 40 FIBER PACKING 41 1 NUT, joint 42 ’ BANJO ...."."..%...LI"l" . . . . . ( Part Number Wty! 1 Ref Execution No. I ,0642000250’2 j j ,053 30900 20; 1 ( j Description . .._-._..-.. ~ ---..._ 1 , Part Number kl’t; Executior I ! I; 1 052 10700[...]

  • Page 13

    Fig. 4 CONTROL BOX (RGX505D, llOV/22OV-12OV/24OV > GENERATOR PARTS Interchsncmsbilitv lnterchanaeebilitv Ref m No. Description * 1 CONTROL BOX ASSEMBLY Includes items 2 thru 30, 45 thru 47 and 49 thru 52 For 50Hz, 60Hz-llOVi220V * 1 CONTROL BOX ASSEMBLY Includes items 2 thru 30, 45 thru 47 and 49 thru 52 For 50Hz-l?OV/220V 1 * 3 CONTROL PANEL A [...]

  • Page 14

    Fig. 4 CONTROL BOX (RGX 505D, llOV/22OV-12OW24OV > GENERATOR PARTS Interchangeability Ref I 8 No. i Description I Part Number [Q’ty. I! Executior I I GEN. No. *24 AVR ASSEMBLY 101760” I Includes item 25 For 50Hz. 60Hz-llOV/220V ~24 AVR ASSEMBLY Includes item 25 For 50Hz-llOV,‘220V *24 AVR ASSEMBLY , Includes item 25 For 60Hz-llOV/220V $24 [...]

  • Page 15

    Fig. 4 CONTROL BOX (RGX 505D, 11OV/22OV~12OV/24OV) GENERATOR PARTS . ..--.-..-.. ~--I . . . . . . . ..s.r..r..l~-“..‘.. 9ef / uo. 8 Description Part Number !a?+ ‘t Ref 1 Execution No. I I Description Pert Number lG’t4 I Execution I b33 j FUEL STRAINER 064 20023 10: 1 ; 1 B i 49 ; SWITCH ASSEMBLY (6P 1 353 45612 06 1 ASSEMBLY I For 50Hz-120V[...]

  • Page 16

    GENERATOR PARTS Fig. 5 PIPE FRAME and FUEL TANK 20 21 29 -.. 8 5. s----*2 =+--24 9ef I uo. ( I I 1 ( PIPE FRAME 1 j PIPE FRAME * 2; SIDE PLATE A : Includes items 6 and 36 : For RGX505 * 2; SIDE PLATE A includes items 6 and 36 For RGX505D 3’ SIDE PLATE B 4 BOX STAY Description w 36 Interchangeability interchengeebility j Pert Number iQ?yl 1 j Ex[...]

  • Page 17

    Fig.6 CRANKCASE and CYLINDER HEAD ENGINE PARTS Description lnterchanneabilitv .,,r~rr,,o,,y~~“,.,r~ ; Pert Number ;Q’t~ i Ref i ! Pert Number !G’tyj I Execution No. a Description I Execution Ref i No. ! * 1 ’ CRANKCASE, complete Includes items 2 thru 4, 6 thru 8,10 and 11 2 VALVE GUIDE, over size 3 STUD 4 STUD 6 STUD 6 i STUD 7 STUD 7 STUD [...]

  • Page 18

    Fig.6 CRANKCASE and CYLINDER HEAD ENGINE PARTS “‘.“‘..~“i(“Y.“., I Ref ; Description Parr Number ,CYti Ref No. Description : Part Number /Q’ty I! Execution I I ! ! Execution No. ( I L , I 42 INSULATOR 224 32901 03 1 1 / !/ 43 GASKET, insulator 224 35201 03 1 ] j I 44 WASHER 1003 10060 001 2 ! 45 SPRING WASHER 003 20060 00; 2 46 NUT [...]

  • Page 19

    Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON ENGINE PARTS ....w.“..“,.II”““. ,,., “‘.“““~.‘~“Y’.‘., I ::I 1 Description ’ Pert Number ‘Q’tyl + i Execution izf ! Description I i Part Number IQ’ty, 1 j Execution I * l! 1224 22501 10’ I CONNECTING ROD ’ 1 2l jI 129659- 20! PISTON RING SET, 224 23502 17j 1 129659- ASSE[...]

  • Page 20

    Fig.8 VALVE and TAPPET ENGINE PARTS I i i “‘~~.“~.~“~P”“‘..., ?ef I YO. Description ’ Part Number !G’tyi 1 ) Execution 1’ INTAKE VALVE 224 33401 03! 1 I ’ 2 EXHAUST VALVE 224 33501 03 1 3 TAPPET 224 33301 03 2 VALVE SPRING l2O8336O1 13 / , 4; 2 51 SPRING RETAINER ; 208 33701 031 2 6: RETAINER LOCK ‘217 33801 03’ I 2 I I i [...]

  • Page 21

    Fig.9 GOVERNOR and SPEED CONTROL ENGINE PARTS ..‘.‘.““w..llO”“. .,., ?ef 1 I Jo. Description : Part Number ‘Cl’tJ 1 Execution iif / Description I ’ Part Number Q’t f ’ Execution * : I 1 j GOVERNOR LEVER, 224 42306 01 m *21 complete 1 1 B~~~~eEST;t;;mglete i 01’ 224 45007 1 2' I NUT IO18 60600 20 For CHINA / I 2 NUT iO18[...]

  • Page 22

    Fig. 10 BLOWER HOUSING and MUFFLER ENGINE PARTS lntarohrnaarhilitv lnterchanaeabilitv l- Ref NO. Description * 1 BLz)mWp:;teHOUSING. i Includes item 2 * l/ BLOWER HOUSING, complete , Includes item 2 . .._-. -..-.. ~ ___..._, Ref Part Number iQ’tyi Execution No. ! Description Part Number O’ty i Execution ‘224 51209 01’ 9/ : 1 i MUFFLER COVER[...]

  • Page 23

    Fig. 11 AIR CLEANER and CARBURETOR ENGINE PARTS Interchan~eabilitv Interchenaeahilit ..-- _..-. _--- . .._. .._ - ._.. _..~.__ ____, Ref No. Description I i Part Number :Q’tyi I I Ref i j Execution No Description I Part Number jCt I I I / i Execution i * 1 AIR CLEANER ASSEMBLY j224 32601 00 1 ’ 16 SHAFT ASSEMBLY, throttle Includes items 2 thru[...]

  • Page 24

    ENGINE PARTS Fig. 12 MAGNETO /? ....-.-..-..O--” ..,., III,~1CIIII,,~IIY1III Ref ! No. 1 Description ! Part Number iQ’ty I Ref Execution No. Description I ’ Part Number IG’t~ Executio I I I ! * 11 MAGNETO ASSEMBLY 224 70124 00 1 i i I I Includes items 2, 3and 5 ’ : 1 i FLYWHEEL 2j EXCITER COIL ,224 70123 081 1 I ! 3; PULSER COIL I 4: SCRE[...]

  • Page 25

    Fig. 13 RECOIL STARTER ENGINE PARTS Ref : No. 1 Description Description Irrrorrrarmgoavwr , Pan Number Q’ty ’ Executic. * 1 i RECOIL STARTER 224 50102 Od ; , 1 ASSEMBLY I ’ ,I I Includes items 2 thru I 14 , 2 SPIRAL SPRING ‘113 50116 08 1 : 4 STARTER ROPE .207 50110 08 1 I 5 STARTER KNOB 206 50101 08 1 ; 6 a RATCHET ‘224 50125 08: 2 / ! 7[...]

  • Page 26

    ENGINE PARTS Fig. 14 ACCESSORIES 5 1 Description ACCESSORY TOOLS KIT Includes items 2 and 3 I Pert Number iQntyi 1 j Execution I 214 90301 oO/ 1 1 : 3 I , I Description Part Number ICl’ty I ngeabilitj Ixecution I 1 I I I I I When ordering pet%; Always give the ModeLSpeciflcatlon and Serial Number of Generator.[...]

  • Page 27

    Fig.OP 1 CONTROL BOX ( RGX 505D ) ( NEMA) OPTIONAL PARTS 12 -+’ 46 . _ -. -. -. . 1 - - -. . . , . .._-. “..“..~--” . . . . . Ref No. / Description Part Number ‘Q’ty ’ 1 1 Execution :zf i Description I 1 Part Number (Q’t ! Execution I I I GENJJo. I + 1 CONTROL BOX ASSEMBLY ‘355 40312 281 Includes items 2 thru 30, 45 thru 47.49 and[...]

  • Page 28

    Fig.OP 1 CONTROL BOX (RGX 505D > (NEMA > OPTIONAL PARTS lnterchanaeabilitv lntemhanaeabilia Fief No. Description 1 Part Number iQ’t4 1 ! Execution :zT i Description ] Part Number IG’tJ 1) Exacutiol 50! AC RECEPTACLE(25OV-15A) ASSEMBLY 50; AC RECEPTACLE (2OA) i Includes items 34 thru 40 I I I 37 PACKING I 38, CUP 39! BANJO BOLT I j I I 40:[...]

  • Page 29

    Fig.OP2 OfL SENSOR (UP TO ‘84 ) OPTIONAL PARTS r-0 : 1 10 Intorch~ngubllity Intorcfi~~bility Rof No. oeeorlption Pwt Numbw O’ty Exocutiom 2 Oescfiption Port Numbor Qty Exocutlon 1 Okm;;eEL SENSOR, 2247620101’1 19 OIL FILLER, complete 209 65291 01 1 2 / JOINT, oil sensor 224 7696103 1 1 29 GASKET, aluminium 9937022900 1 2 JOINT, oil sensor 3 [...]

  • Page 30

    OPTIONAL PARTS Fig.OP3 OIL SENSOR (AFTER ‘85 > 11 Ref I No. 1 Description Int I 1 Part Number (Q’t! * 1 i OIL LEVEL SENSOR, complete I Includes item 3 2' 1224 76202 011 1 JOINT, oil sensor ;224 76662 01 1 4i BRACKET, oil sensor 1224 77104 01 1 5: GROMMET ‘964 21080 20: 2 6 SPACER ;023 00601 80/ 2 7 WASHER '020 00806 501 2 8 BOLT [...]

  • Page 31

    Fig.OP4 ELECTRIC STARTER and CASTER (GENERATOR PARTS) OPTIONAL PARTS .28 .IILWI “mss.m~w.a”.,lr, . ..L.a.“...a..~‘s.Y .I,. Ref / I !’ No. Description ’ Pert Number IO’tyi 1 ! Execution $’ i Description ! Part Number Q’t 4 1’ Execution I , I ’ I ’ CASTER SPEC. k35432508, 2’ 22, BATTERY CORD l-1 :353 54323 081 1 I ’ 1. CAS[...]

  • Page 32

    OPTIONAL Fig.OP 5 ELECTRIC STARTER (ENGINE PARTS) PARTS 18 18 8 9 9 I i lnterchanaeahilitv . ..--. -..-..m”““... ., Ref ; NO. j Description i Pert Number IQ’ty i 1 j Execution 1:: I 1 Description ] Part Number IQ? 11 Execution I I 1 , : 1 ; CRANKCASE, complete I , I : 224 10210 01: 20’ SCREW WASHER and I( Please Includes 6 thru refer 8.10[...]

  • Page 33

    Fig.OP 6 STARTING MOTOR OPTIONAL PARTS 16 11 ~ 13 12 II lnterchsnaeebilitv Interchanaeabilitv Ref I No. Description 1 Pert Number Q’t( i 1 Execution ii: : Description Pert Number Q’t Execution I I ! i * : STARTING MOTOR WASHER KIT 1214 70555 08’ 1 I ASSEMBLY ;214 70502 10 181 Includes items 2 thru 22 ’ 23: WASHER 003 10080 001 2 1 I * 1 : S[...]

  • Page 34

    OPTIONAL PARTS Fig.OP 7 ECONO-THROTTLE 25 26 .,,._. “..“..v..-” . . . . . . .._-. -..-.. ~ ___..._, ‘f I Ref : Description Part Number ,CYtyj Ref , No. ! Execution No. Description Part Number ;Q’ty t Executior I I 1224 62311 00, 1 ’ j I I 1 CARBURETOR ASSEMBLY 17’ CORD BUSH 2 ’ 2 SHAFT ASSEMBLY, throttle 224 62533 081 1 ’ :363 560[...]

  • Page 35

    aFUJI HEAVY INDUSTRIES LTD. - INDUSTRIAL PRODUCTS DIV. 2ND Subaru Bldg. l-l, Choume, Miyahara-cho, Omiya-shi, Saitama 330-0038, Japan PHONE ; (Omiya 48) 653-5811 FACSIMILE ; (Omiya 48) 653-5691 PRINTED IN JAPAN 1985-08[...]