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Frymaster SM60 manual

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Table of contents for the manual

  • Page 1

    Dean, a member of the C ommercial Food Equipm ent Service Associati o n, recomm ends using CFESA Certified Technicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 MAY 2006 www.frymaster.com E-mail: service@frymaster.com *8196001* NON-CE & Super Marathon Series Gas Fryers Installation & Operation Manual Series SM20, SM40, SM50[...]

  • Page 2

    Please read all sections of this m anual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qual ified professional should perform installation, maintenance, and repairs. Installation, maint[...]

  • Page 3

    DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance. DANGER Instructions explaining procedures to be followed MUS T be posted in [...]

  • Page 4

    Super Marathon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 Applicability and Validity 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Safety Information 1-2 1.5 Definitions 1-2 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-1 2.3 Principles o[...]

  • Page 5

    Super Marathon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5. PREVENTATIVE MAINTENANCE 5-1 5.1 General 5-1 6. TROUBLESHOOTING 6-1 6.1 General 6-1 6.2 Pilot Burner Malfunction 6-1 6.3 Main Burner Malfunctio[...]

  • Page 6

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Applicability and Validity Dean Super Marathon Series ga s model family has been appr oved by the European Union (EU) for sale and installa tion in all EU countries. This manual is applicable to and valid for all Dean Super Marathon Series gas units sold in English-speaking countries,[...]

  • Page 7

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations en closed in double-bordered boxes similar to the ones below. CAUTION CAUTION boxes contain information about actions or conditio[...]

  • Page 8

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is uprigh t. Use an outward prying m otion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton. Do not discard or misplace these, as they will be needed. B.[...]

  • Page 9

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General (cont.) Dean Super Marathon Series gas fryers are energy efficient gas-fired units. All units are shipped completely assembled, with accessori es packed inside the frypot. Al l units are adjusted, tested, and inspected at the factory prior to cratin g for shipment. WA[...]

  • Page 10

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Do not connect this appliance to the gas supply before re[...]

  • Page 11

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) C. Installation Standards 1. CE/EXPORT STANDARDS : Fryer installation m ust conform with loc al codes, or in the absence of local codes, to the appropriate na tional or European Community (CE) standards. 2. NON-CE INSTALLATION STANDARDS : Fryer instal[...]

  • Page 12

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.7 Air Supply and Ventilation DANGER This appliance must be installed with suffi cient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed. Keep the area around the fryer clea[...]

  • Page 13

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and pl ace it where it is to be installed. B. Relocating the Fryer : If relocating a f[...]

  • Page 14

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 3. Rigid casters must be installed on th e fryer rear-channel assembly only. 4. Proceed to Step 3.3, Leveling the Fryer, after legs and rear ri gid casters are installed to ensure the fryer is level before using. B. Leg and Rigid Caster[...]

  • Page 15

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) Rigid Casters (Only) 1. Install the rigid casters on the fryer rear channel only. Legs must be installed on the front channel. 2. There are no level adjustm ents for the rigid casters. B. If the floor is uneven or has a decided slope, place the [...]

  • Page 16

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensu re it meets the intent of thes e instructions. The on-site supervis or and/or operato r(s) should be informed that the app liance is installed with restraints. If restrain ts [...]

  • Page 17

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) NATIONAL CODE REQUIREMENTS: NON-CE This equipment is to be installed in complian ce with the Basic Plumbing Code of the Building Officials and Code Administrato rs International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food a[...]

  • Page 18

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) Supply Line Specifications The incoming gas supply line should be a minimum of 1½" (40 mm) in diam eter. The gas supply lines must be sized as indicated in the chart below, based on the total number of fryers connected to the main gas supply.[...]

  • Page 19

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) Regulating Gas Pressure The fryer and shut-off valve must be disconnected from the gas suppl y during any pressu re testing of the system. External gas regulators are not nor mally required on this fryer. A safety control valve protects the fryer a[...]

  • Page 20

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) 1. CE ONLY: The following color codes indicate the type of gas to be used for each fryer and associated components. Gas Type CE Color Code Natural Blue Propane Red E. Flexible Couplings, Connectors and Casters 1. If the fryer is to be ins talled wi[...]

  • Page 21

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.5 Adjustments/Adaptation To Different Gases A. Proper operation of appliances re quires operator to inspect the following adjustments in Section 3.6 in terms of gas inputs and pressures. B. Dean Super Marathon Series gas fryers are manuf actured to use the type of gas and p[...]

  • Page 22

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.6 Gas Inputs CE UNITS ONLY: A. Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Part Number and Quantity/Color are listed in the table below: MODEL NOMINAL HEAT INPUT- Qn (kW) GAS TYPE ORIFICE SIZE (MM) ORIFICE PART NO . ORIFICE QTY/ COLOR SM 80 GM 37.5 G20 G25 G31 2.40 2[...]

  • Page 23

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.6 Gas Inputs (cont.) NON-CE ONLY: A. Nominal Heat Inputs (Qn), Gas Type, Orifice Size (app licable for fryer oper ation at altitudes of 2000 feet or less ), Part Number and Quantity are listed in the table below: MODEL NOMIN AL HEA T INPUT- Qn (BTU) GAS TYPE ORIFICE SIZE ([...]

  • Page 24

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.7 Gas Conversion Procedures DANGER This appliance was configured at the factor y for a specific type of gas. Converting from one gas type to another requires th e installation of speci fic gas-conversion components. Switching to a different type of gas without installing t[...]

  • Page 25

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-13 3.7 Gas Conversion Procedures (cont.) Conversion from one gas family to another (i.e. changing from natural ga s to propane) requires special components. Obtain the necessary components using the cr oss-reference in Section 3.8, Gas Conversion Components. Conversions can onl[...]

  • Page 26

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-14 3.7 Gas Conversion Procedures (cont.) NON-CE UNITS ONLY: See gas valve illustration below and gas valve, burner and orifice location on page 3-15 when performing the following conversions. When converting from natural gas to propane (or vice-versa), the following procedures [...]

  • Page 27

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-15 3.8 Gas Conversion Components Use the following components to convert from natu ral gas to propane and vi ce-v ersa. See Section 3.6 for orifice quantities required for conversion. Natural Gas to Propane Components Propane To Natural Gas Components REF DESCRIPTION REF DESCRI[...]

  • Page 28

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. Cleaning : New un[...]

  • Page 29

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Proce dures, Standing Pilot Only Initial Pilot Lighting : All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditi[...]

  • Page 30

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.1.1 Pilot Lighting Procedures , Standing Pilot Only (cont.) 6. For CE units: Apply a lighted match or taper to the pilot burner head. Press the white p ilot light button on the gas valve and hold approximately 45 seconds to 1 minute, until the pilot stays lit. For Non-CE units: Push[...]

  • Page 31

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-4 4.2 Boil-Out Procedure cont. D. The burners will heat the boil-out solution to a simmer. Simmer the solution for approximately 45 minutes. W earing protective gl oves, scrub the sides of the fr ypot and the tubes with the L- shaped Teflon brush, being careful not to dist urb the tempe[...]

  • Page 32

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-5 4.3 Final Preparation WARNING NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and frypot, and void the warranty. 4.3.1 Filling the Fryer with Oil or Shortening A. When using liquid shortening or cooki ng oil, fill the frye[...]

  • Page 33

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 General DANGER Never attempt to clean the fryer during the cooking process or when the fr ypot is filled with hot oil. If water comes in contact with oil heated to cooking temperature, it will cause spattering of the oil, which can result in severe burns to nearby personne[...]

  • Page 34

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program. Dean recommends that the fryer be inspected at le ast annually by a Factory Authorized Service Technician as follow[...]

  • Page 35

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-1 6.1 General DANGER Hot cooking oil will cause severe burns. N ever attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another. The problems and possible solu tions covered are those most commonly encountered. To troubles[...]

  • Page 36

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-2 6.3 Main Burner Malfunctions A. Main burner will not come "ON"; gas not de tected at main burner. 1. Check that the gas valve is open. 2. Check that the pilot is lit and is operating properly. 3. Check the high-limit switch for continuity. 4. The combination gas valve may be [...]

  • Page 37

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-3 6.4 Wiring Diagrams CE UNITS ONLY: WARNING DO NOT CONNECT ANY EX TERNAL ELECTRICAL POW ER T O THIS U NIT THERMO PILE HONEYW E LL 807-3565 COAXIAL LEAD TO THER MOCOUP LE 812-1284 HIGH-LIMIT OPERATING THERMOSTAT HONEYW ELL CE PP TH PP TH NON-CE UNITS ONLY: Ho ne yw ell M i llivolt G as V[...]

  • Page 38

    SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-4 6.5 Recommended Spare Parts CE UNITS ONLY: Commonly replaced parts in CE Super Marathon Series gas fryers are: Gas Valve (Honeywell)- Natural- 807-2122 Gas Valve (Honeywell)- LP- 807-2121 High-Limit Thermostat- Manual Reset (CE- 210°C)- 807-3560 Thermopile- 807-3485 Thermocouple- 812-[...]

  • Page 39

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  • Page 40

    Dean, 8700 Line Av enue, PO Box 5100 0, Shrev epor t, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 819-6001 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 MAY 2006[...]