Frymaster 35 manual

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Table of contents for the manual

  • Page 1

    Performance Pro Series Service and Parts Manual Gas Fryers Models 35 & 45 Frymaster , a member of the Commercial Food Equipment Service Association, recommends using CFESA Certi fi ed T echnicians. 24-Hour Service Hotline 1-800-551-8633 MARCH 201 1[...]

  • Page 2

    IF , DURING THE W ARRANTY PERIOD, THE CUSTOMER USES A P ART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED P ART PURCHASED DIRECTL Y FROM FR YMASTER AND DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE P ART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURA TION, THIS W ARRANTY WILL BE VOID. FURTHER, FR YMASTER AND DEA[...]

  • Page 3

    DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a fl exible gas line is used, an additional restrain[...]

  • Page 4

    PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 1: Service Procedures 1.1 General................................................................................................................................................. 1-1 1.1.1 Pilot Ignition .................................................................[...]

  • Page 5

    PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 2: Parts List 2.1 Accessories .............................................................................................................. ............................ 2-1 2.2 Basket Lift and Associated Parts ..........................................................[...]

  • Page 6

    1-1 PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 1: SER VICE PROCEDURES 1.1 General Performance Pro Series gas fryers (formerly Master Jet 35- and 45-series fryers) contain a welded stainless steel frypot directly heated by gas fl ames dif fused evenly over its lower surface by ceramic targets. The fl ames originate from ori fi [...]

  • Page 7

    1-2 1.1.3 Controller Options Performance Pro gas fryers may be equipped with thermostat controls, analog controllers, digital controllers, basket lift timers, or Computer Magic computers. In fryers equipped with thermostat contr ol panels , the fryer and melt cycle are turned on and off using rocker switches and the temperature is set by a knob con[...]

  • Page 8

    1-3 After servicing is complete: 5. Return the fryer to its original location, reconnect the unit to the gas supply , and open the gas supply valve. Be sure to reattach all restraining devices and plug in all electrical cords. 6. Re fi ll the fryer with oil. 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas V alve V ent T ube 1. Carefully unscrew t[...]

  • Page 9

    1-4 T o access the pilot adjustment screw on non-CE valves, this cap must be removed. Pilot Adjustment Screw Honeywell V alve (Non-CE Units) Honeywell V alve (CE Units) Gas V alve Regulator Adjustment Screw Locating the gas valve regulator adjustment screw and pilot adjustment screw . 35-Series Non-CE Standard Burner Manifold Gas Pressures Gas Pres[...]

  • Page 10

    1-5 1.3.3 Adjusting the Pilot Flame 1. On non-CE valves, remove the cap covering the pilot adjustment screw . On all valves, use a fl at- tipped screwdriver to turn the pilot adjustment screw counterclockwise to increase the length of the fl ame or clockwise to decrease the length of the fl ame. (Use the diagram on the previous page to locate th[...]

  • Page 11

    1-6 8. Allow the burners to cycle on and off three more times and recheck the thermometer/pyrometer reading against the thermostat setting. T emperature readings should be within 5°F (2.8°C) of setpoint. Fryers with thermostat control panels: NOTE: Remove the thermostat knob from its shaft to allow the control panel to hinge downward. Follow the [...]

  • Page 12

    1-7 1.3.6 T esting the T emperature Probe 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe. 2. Determine the temperature of the cooking oil using a thermometer or pyrometer placed a[...]

  • Page 13

    1-8 1.4.2 Replacing the Operating Thermostat in Units with Thermostat Control Panels 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot. 3. Loosen the setscrew securing the thermostat knob and remove the knob. Remove the screws from the upper left and right corners of the cont[...]

  • Page 14

    1-9 1.4.4 Replacing the T emperature Probe 1. Disconnect the fryer from the electrical supply . 2. Drain the frypot. 3. Remove the controller or computer according to the instructions in Section 1.4.1. 4. Unplug the 12-pin wiring harness from the front of the interface board. 5 . Use a pin-pusher to remove the temperature probe wires (pins 1 and 2)[...]

  • Page 15

    1-10 6. Unscrew the high-limit thermostat from the fryer and remove it. 7. Attach the appropriate terminals (instructions furnished in the replacement kit) to the thermostat leads. 8. Apply Loctite™ PST56765 thread sealant or equivalent to the threads of the replacement high-limit thermostat. 9. Reverse Steps 1-6 to install the replacement high-l[...]

  • Page 16

    1-1 1 1.4.9 Replacing Burner Ceramic T argets 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot or remove the handle from the drain valve. 3. Remove the round drain sections as necessary to expose the burners and heat shield. 4. Disconnect the wires from the gas valve termina[...]

  • Page 17

    1-12 4. Remove the high-limit thermostat wire from the gas valve pilot coil. 5. Disconnect the pilot gas line fi tting from the gas valve. 6. Disconnect both pipe union collars from the gas valve and remove the valve. 7. Remove the pipe fi ttings from the old gas valve and install them on the replacement valve. Use Loctite™ PST56765 or equivale[...]

  • Page 18

    1-13 5. If the fryer is not equipped with a thermostat control, remove the controller according to Steps 2-6 in Section 1.4.1. 6. Disconnect the 12-pin plug from the interface board. Use a pin-pusher to remove the temperature probe wires (pins 1 and 2) and the high-limit thermostat leads (pins 6 and 8) from the plug. Leave all other wires connected[...]

  • Page 19

    1-14 21. In units with multiple frypots, add a bead of silicon along the joint between the frypots to ensure a seal. Then, insert the top connecting strip. 22. Reverse Steps 1-25 to reassemble the fryer . 1.4.13 Replacing a Pump/Motor 1. Disconnect the unit from the electrical power supply . 2. Remove the fi lter pan from the unit and drain the fr[...]

  • Page 20

    1-15 correct any problem encountered. 1.5.1 T ypical Problems Y ou are likely to encounter problems in these broad categories: Read the following sections to learn more about each category . A series of troubleshooting guides is also included at the end of the chapter to assist in identifying some of the more common problems. In addition, Section 1[...]

  • Page 21

    1-16 The Electronic Cir cuits If the fryer is receiving gas and electrical power , the next most likely cause of ignition failure is a problem in the 24 V AC circuit of the pilot system. If the fryer is equipped with a drain valve for fi ltration purposes, check the drain valve to verify that it is fully closed. A microswitch attached to the valve[...]

  • Page 22

    1-17 Clogged burner ori fi ces, especially those near the pilot, are also likely causes of delayed ignition. Lack of fl ame, fl ames that are orange in color , and fl ames that shoot out at an angle from the rest are indications of clogged burner ori fi ces. If only one side of the burner is lighting , the rear de fl ector tar get may be misa[...]

  • Page 23

    1-18 Improper T emperature Control T emperature control—including that for the melt cycle—is a function of several interrelated components, each of which must operate correctly . The principal component is the thermostat (in units equipped with thermostat controls) or the temperature probe (in fryers equipped with other types of controllers). D[...]

  • Page 24

    1-19 sensitivity for each product button has ten settings, 0-9. Setting sensitivity to “0” will disable the feature completely , while a setting of “9” will provide the highest sensitivity or most change. The correct sensitivity for any product is based on the type of product, its density , the setpoint temperature, and the customer ’ s o[...]

  • Page 25

    1-20 Filtration Malfunction The majority of fi ltration malfunctions arise from operator error . One of the most common err ors is placing the fi lter paper on the bottom of the fi lter pan rather than over the fi lter scr een. Inspect the fi lter paper to ensure that it is correctly sized and placed. Incorrectly sized or installed fi lter pa[...]

  • Page 26

    1-21 M HN N.O. Upper L imit Microsw itch N.C. Lower Limit Microsw itch 6 Computer/Controller Modular Basket Lift Simplified Schematic To comput er/controller via interface board Basket Li ft Relay 3 1 or 4 5 M 2-Pole Mech Timer HN N.O. Upper Limit Microsw itch N.C. Lower Limit Microsw itch 4 or 6 3 1 or 5 Manual (Push-Button) Modular Basket Lift Si[...]

  • Page 27

    1-22 Leakage When a frypot appears to be leaking, suspect the areas where high-limit thermostats, temperature probes, and drain fi ttings attach to the frypot. When installed or replaced, seal each of these components with Loctite PST56765 sealant or equivalent to prevent leakage. If oil coats the sides or ends of the frypot, the most likely cause[...]

  • Page 28

    1-23 • electronics failure. Binds and Jams Noisy , jerky , or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem. Another possible cause of binding is the improper positioning of t[...]

  • Page 29

    1-24 1.5.2 Interpretation of Analog Controller Lights Power light ON, heat light cycling, tr ouble light OFF , and melt light ON: • If the fryer oil temperature is below 180°F (82°C), the lights indicate that the unit is operating normally . • If the fryer oil temperature is above 180°F (82°C) and the heat light continues to cycle as if in [...]

  • Page 30

    1-25 1.7 T roubleshooting Guides The following are only guides. They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer . 1.7.1 T roubleshooting the 24 V AC Circuit T roubleshooting the 24 V AC Circuit: Analog Controller Before troubleshooting, verify that the drain valve[...]

  • Page 31

    1-26 T roubleshooting the 24 V AC Circuit: Standing Pilot (Computer Controller) Before troubleshooting, verify that the drain valve is fully closed, then turn on the controller . PROBLEM PROBABLE CAUSES No LEDs on the interface board are lit. • Failed 24 volt transformer • Failed interface board • Failed or open drain safety switch • Failed[...]

  • Page 32

    1-27 1.7.4 T roubleshooting the T emperature Probe Follow these guidelines to troubleshoot the temperature probe: 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe. 2. Determine the [...]

  • Page 33

    1-28 1.8.1 Standing Pilot 1.8 Wiring Diagrams[...]

  • Page 34

    1-29 1.8.2 Electronic Ignition[...]

  • Page 35

    1-30 1.8.3 Non-Computer Controlled Fryer[...]

  • Page 36

    1-31 1.8.4 Electronic Ignition[...]

  • Page 37

    1-32 1.8.5 Filter Box 8050902D[...]

  • Page 38

    1-33 1.8.6 Modular Basket Lift 100/120V [...]

  • Page 39

    1-34 1.8.7 Modular Basket Lift 208/250V 1 12 - - - - - 7 2 3 4 5 6[...]

  • Page 40

    2-1 2.1 Accessories PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 2: P ARTS LIST ITEM P ART # COMPONENT 1 810-2793 W ireform Basket Hanger * 106-2186 Basket Hanger , Burger King ® * 823-4447 Basket Hanger , Buffalo W ild W ings ® and Jack in the Box ® * 823-1462 Basket Hanger , Checkers ® * 106-2185 Basket Hanger , Checkers ® ,[...]

  • Page 41

    2-2 2.2 Basket Lift and Associated Parts NOTES: 1. Assemblies 106-1807SP (100-120V) and 106-1810 (230/240/250V) do not include Items 1, 2, 3, 9, or 17. These items must be ordered separately . 2. For 100-120V units, each individual resistor (807-2661) may be replaced or the entire resistor assembly (806-8530SP) may be replaced. 3. For 208-250V unit[...]

  • Page 42

    2-3 ITEM P ART # COMPONENT 1 910-4776 Enclosure, Stainless Steel * 900-4776 Enclosure, Cold-rolled Steel * 826-1991 Kit, Cold-rolled Steel Enclosure (with 12 screws) 2 823-7062 Basket Lift Arm, Left 3 823-7064 Basket Lift Arm, Right 4 901-8499 Chassis, Left 5 902-8499 Chassis, Right 6 200-2942 Mount, Basket Lift 7 809-0082 T ruarc Retaining Ring, ?[...]

  • Page 43

    2-4 1 7 10 3 4 6 5 2 9 11 14 15 16 17 18 19 22 21 27 20 12 8 23 13 25 24 26 2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Four station fryer shown. Front of fryer . Rear of fryer .[...]

  • Page 44

    2-5 ITEM P ART # COMPONENT Cabinet Assemblies (see Section 2.3.3) 106-9088 T wo Station Fryer , Stainless (106-9089, Cold Rolled Steel) 106-9090 Three Station Fryer , Stainless (106-9091, Cold Rolled Steel) 106-9092 Four Station Fryer , Stainless (106-9093, Cold Rolled Steel) 106-9094 Five Station Fryer , Stainless (106-9095, Cold Rolled Steel) 106[...]

  • Page 45

    2-6 2.3.2 PMJ (Non- fi lter) Model Cabinetry 1 2 3 6 5 4 7 8 10 11 12 13 14 15 16 17 18 9 Four station fryer shown. Front of fryer . Rear of fryer . ITEM P ART # COMPONENT 19 823-4728 Hinge Assembly , Right Upper 20 823-4745 Hinge Assembly , Left Lower 21 823-4746 Hinge Assembly , Right Lower 22 220-4180 Rail Assembly , Left ( nut separate: 809-04[...]

  • Page 46

    2-7 ITEM P ART # COMPONENT Cabinet Assemblies 106-4028 Single Station Fryer , Stainless (106-4030, Cold Rolled Steel) (806-6741 Garland) 106-4036 T wo Station Fryer , Stainless (106-4051, Cold Rolled Steel) 106-4037 Three Station Fryer , Stainless (106-4052, Cold Rolled Steel) 106-4038 Four Station Fryer , Stainless (106-4053, Cold Rolled Steel) 10[...]

  • Page 47

    2-8 ITEM P ART # COMPONENT 10 200-6486 Brace, Front Cross 1 1 200-6894 Post, Rear Cabinet Long 12 200-6911 Post, Front Cabinet Long 13 826-1374 Screw , #10 x ½” W asher Hex Head (pkg. of 25) 14 823-4727 Hinge Assembly , Left Upper 15 823-4728 Hinge Assembly , Right Upper 16 823-4745 Hinge Assembly , Left Lower (823-4713 on single fryers) 17 823-[...]

  • Page 48

    2-9 Full-vat Component Box Assembly Full-vat Component Box Assembly [with Melt Cycle Timer] Full-vat Component Box Assembly [Standing Pilot] Full-vat Component Box Assembly [Electronic Ignition] 1 9 8 13 3 6 12 5 14 4 10 7 8 13 6 12 5 11 7 13 6 12 5 7 13 6 12 5 2.5 Component Boxes (Illustrations may differ slightly from actual boxes depending upon [...]

  • Page 49

    2-10 ITEM P ART # COMPONENT 1 807-0670 Relay , 24V 2 807-0833 Relay , Latch * 807-0834 Relay , Basket Lift 3 200-7176 Bracket, Relay 4 810-2243 Spring, Relay Hold Down 5 816-0217 Insulating Paper 6 810-1164 T erminal Block, 1 Plc. Screwless T erminal 7 810-1168 T erminal Block, Screwless End 8 826-1337 T ab, T erminal (pkg. of 5) 9 806-5857 Interfa[...]

  • Page 50

    2-1 1 2.6 Control Panel Assemblies, Flue Caps, and Related Items 3 2 1 24 25 4 5 20 22 21 27 18 26 23 6 11 16 7 12 17 8 13 18 9 14 19 10 15 20 32 32 33 34 28 29 30 31 35[...]

  • Page 51

    2-12 ITEM P ART # COMPONENT Control Panel Assemblies 1 108-1550 Single Station Fryer 2 108-1551 T wo Station Fryer 3 108-1552 Three Station Fryer 4 108-1553 Four Station Fryer 5 108-1554 Five Station Fryer * 106-4535 Applebee’ s ® Control Panel Flue Caps PMJ 45 6 210-6812 Single Station Fryer 7 106-4012 T wo Station Fryer 8 106-4013 Three Statio[...]

  • Page 52

    2-13 2.7 Controller Assemblies 1 2 3 4 C F C F L 1 2 34 5 6 7 8 9 0 R SOLID ST A TE ITEM P ART # COMPONENT 1 Computer Magic III.5 823-2327 Full-vat (CE, 826-2328) 826-2390 Dual-vat (CE, 826-2391) 106-7248 On-hood Remote Computer (FV , MJ 45) 826-2280 In-hood Remote Computer (FV , MJ 45) Buffalo Wild W ings ® Computer 826-2409 Red ( overlay , 807-4[...]

  • Page 53

    2-14 WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806-2079SP 100-120V Basket Lift Universal Motor (6-Pin female w/6 wires plus 1 separate wire) 806-8555SP 208-240V Modular Basket Lift Motor (6-Pin female w/6 wires plus 4 separate wires) 106-1822SP 100-120V Modular Basket Lift Motor (12-pin female w/5 wir[...]

  • Page 54

    2-15 2.8 Door Assembly ITEM P ART # COMPONENT * 106-3965 Door Assembly 1 230-4960 Handle 2 210-6739 Pin, Door Hinge 3 809-0266 Screw , #10 x ½” Phillips T russ Head 4 826-1343 Spring, Door Hinge Lock 5 232-4707 Hinge, Lower , Right * 231-4707 Hinge, Lower , Left * 810-2346 Magnet, Horizontal Mount (white) * 106-3931 Door , Applebee’ s ® Filte[...]

  • Page 55

    2-16 2.9 Drain System Components 2.9.1 Drain T ube System 1 6 7 6 1 7 5 2 2 3 3 4 4 ITEM P ART # COMPONENT Drain T ubes 1 T ube, Left/Right End Short 823-4625 Full-vat 823-4624 Dual-vat 2 T ube, Left/Right Open Short 823-4643 Full-vat 823-4642 Dual-vat 3 T ube, Right End Long 823-4639 Full-vat 823-4638 Dual-vat 4 T ube, Left/Right Open Long 823-464[...]

  • Page 56

    2-17 2.9.2 Drain V alves; FPP/FMP Models Plastic Washer Compression Washers Full-vat Assembly 106-3760 Compression Washers Flat Washer Dual-vat, Right Assembly 106-4000 Flat Washer Plastic Washer Flat Washers Dual-vat, Left Assembly 106-3999 14 17 13 5 3 6 9 1 4 18 17 12 10 7 8 13 13 12 2 2 4 3 5 20 19 15 9 18 18 17 4 3 10 16 5 20 19 9 11[...]

  • Page 57

    2-18 ITEM P ART # COMPONENT Drain V alve Assemblies 106-3760 Full-vat 106-3999 Dual-vat, Left 106-4000 Dual-vat, Right Drain V alves 1 810-1018 Full-vat, 1.25-inch Drain V alve (without Handle) 2 810-1 1 14 Dual-vat, 1-inch Drain V alve Drain Safety Switch 3 807-2103 Microswitch 4 816-0220 Insulation 5 901-2348 Cover Bracket 6 806-8137 Full-vat 7 1[...]

  • Page 58

    2-19 ITEM P ART # COMPONENT 1 810-1569 V alve, 1.25-inch, Non- fi lter , Full-vat Drain (with handle) 2 806-7915SP V alve, 1-inch, Non- fi lter , Dual-vat, Left Drain 3 806-7916SP V alve, 1-inch, Non- fi lter , Dual-vat, Right Drain * 810-1338 V alve, 1-inch, Universal Ball * 806-9062 Handle, Left * 806-9064 Handle, Right 4 812-1226SP Drain Exte[...]

  • Page 59

    2-20 2.10 Filter Boxes 120V Assembly (106-3981) 208-250V Assembly (106-3988) 208-240V Assembly (106-3989) 5 4 6 7 8 9 10 14 11 12 13 5 4 6 7 8 9 10 14 11 12 13 5 4 6 7 8 9 10 14 11 12 13 1 2 3[...]

  • Page 60

    2-21 ITEM P ART # COMPONENT Complete Box Assemblies 106-3981 120V (see also 806-6912) 106-3988 208-250V 106-3989 208-240V Components 1 200-6836 Filter Box 2 200-6837 Lid 3 200-6838 Mount 4 806-7494 Plug Assembly , Non-Reversing * 810-1421 Harness (to Control Circuits) 5 806-8021 Plug Assembly , Heater Plug 6 807-0012 Relay , 18 Amp 7 807-0141 Conne[...]

  • Page 61

    2-22 2.1 1 Filter Pan Assembly 7 2 6 5 1 4 3 8 9 10 11 14 12 13 ITEM P ART # COMPONENT 1 108-0184SP Filter Pan No Rollers July 2008 (Use 106-3796SP Pan with Rollers) 2 810-3161 Crumb T ray * 813-0568 Plug, ⅛ ” Socket-head Pipe 3 826-1372 Nut, Grip ¼-20 Hex (pkg. of 10) * 826-1392 O-ring 4 810-2198 Roller , Filter Pan Rail * 809-1025 Nylon Slid[...]

  • Page 62

    2-23 2.12 Frypots ITEM P ART # COMPONENT PMJ 35 1 106-41 15SP Full-vat, Stainless Steel, (Power Shower) * 106-9776 Full-vat, Stainless Steel, Single Non- fi lter For XMJ135V * 823-4492SP Full-vat, Stainless Steel (Pre-Pro MJ35) 2 106-8362SP Full-vat, Stainless Steel (Front Flush) Service Part * 106-7671SP Full-vat, Stainless Steel (Power Shower) E[...]

  • Page 63

    2-24 2.13 Frypot Cabinetry 2.13.1 PMJ45 Frypot Cabinetry ITEM P ART # COMPONENT 1 806-5778SP Flue De fl ector Box Assembly 2 826-1374 Screw , #10 x ½” W asher Hex Head 3 806-5567SP Flue Assembly , MJ45 4 806-1095SP Front Baf fl e Assembly * 106-5874 Front Baf fl e Assembly (Front Flush Full-vat) * 106-5892 Front Baf fl e Assembly (Front Flus[...]

  • Page 64

    2-25 ITEM P ART # COMPONENT 1 106-8274SP Flue Assembly , MJ35 2 900-3267 Flue De fl ector Box Assembly 3 806-4168SP Combustion Chamber, Front * 806-4168 Front Baf fl e Assembly (Front Flush Full-vat) 4 809-0409 Screw , Pilot Light Cover 5 810-0647 Holder , Pilot Light Cover Screw 6 108-0442 Cover with Sight-glass, Pilot Light (without sight-glass[...]

  • Page 65

    2-26 2.14 Gas V alves and Burners 2.14.1 PMJ45 Gas V alves and Burners Gas V alve Conversion Kits: Non-CE Natural to Propane: 826-1 143 Non-CE Propane to Natural: 826-1 144 CE Natural to Propane: 826-1200 CE Propane to Natural: 826-1201 NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates na[...]

  • Page 66

    2-27 ITEM P ART # COMPONENT 5 Ori fi ces (for high altitude and special gasses, contact Frymaster) 826-1357 1.45 mm, Natural Gas (pkg. of 10) 826-1387 .86 mm, Propane/Butane Gas (pkg. of 10) 810-0407 2.15 mm, Manufactured Gas 812-1203 1.00 mm, Butane Gas 6 Pilot Assemblies, Non-CE 810-1873 Natural Gas with Thermopile (T win Push-on T erminals) 807[...]

  • Page 67

    2-28 Gas V alve Conversion Kits: (with Honeywell Pilots) Non-CE Natural to Propane: 826-1964 Non-CE Propane to Natural: 826-1965 NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates natural gas. 1 10 9 6 7 4 5 6 8 3 NOTE: This style of burner heat shield is only used with the burner manifold[...]

  • Page 68

    2-29 ITEM P ART # COMPONENT 1 230-1 178 Metal T ar get Sides, Individual 2 230-1 180 Metal T ar get Rear , Individual Ignitor (see Section 2.14.3) 3 826-1 155 Ignitor Kit, Optional Piezo 810-1001 T rigger/Ignitor 807-1906 Electrode Assembly 4 810-1862 Burner Manifold, Full-vat (full assembly including targets, 106-5075SP) 5 Ori fi ces (for high al[...]

  • Page 69

    2-30 3 3 7 5 2 4 6 7 4 1 2 5 1 LEFT 806-5895 - Natural 806-5897 - Propane RIGHT 806-5894 - Natural 806-5896 - Propane 2.14.3 Ignitors ITEM P ART # COMPONENT 1 807-1928 Flame Sensor Electrode 2 910-2077 Pilot Mount 3 809-0121 Screw , 10-32 x ½” Hex Head 4 809-0500 Screw , Stainless Steel #10 x ½” Hex Head W asher 5 Plate, Pilot 910-2078 Left 9[...]

  • Page 70

    2-31 2.15 Oil Return Components Filter Suction Manifold Filter Return Manifold 10 6 7 8 9 11 12 13 5 9 10 12 13 4 1 15V Pump/Motor Assembly shown. 18 12 2 21 3 28 30 13 Dual-V at (106-4003) Oil Return Handle Full-V at Assembly (106-4002) 1 29 28 27 26 23 25 22 24 25 31 15 14 16 20 9 19 17[...]

  • Page 71

    2-32 ITEM P ART # COMPONENT 1 Handle Assemblies, Oil Return V alve 106-4002SP FV Oil Return Assembly , MJ45 106-4003SP DV Oil Return Assembly , MJ45 106-9265SP FV Oil Return Assembly , MJ 35 2 Pump and Motor 826-1712 100-120V , 60 Hz (motor and gasket) 826-1756 208V , 50/60 Hz (motor and gasket) 826-1270 230V , 50/60 Hz (motor and gasket) 826-1755 [...]

  • Page 72

    2-33 ITEM P ART # COMPONENT 21 816-0093 Gasket, Pump and Motor 22 816-0220 Insulation, Drain Safety Box (included with Item 1) 23 900-2110 Cover , Oil Return Microswitch (included with Item 1) 24 806-8342 Support, Oil Return V alve (included with Item 1) 25 Support, Microswitch Mount (included with Item 1) 806-9385 Full-vat 900-21 12 Dual-vat 26 82[...]

  • Page 73

    2-34 ITEM P ART # COMPONENT Operating Thermostat Assembly , Fenwall 1 806-0183 W ith T wo Blue Insulated Push-on T erminals, 4” (MJ35 & 45, Non-CE) 2 * 806-5816 806-7972 W ith One W ire Push-on, One Fork T erminal, 3” (MJ35, Non-CE) W ith One W ire Push-on, One Fork T erminal, 3” (MJ35, CE) * 106-7036 W ith One W ire Push-on, One Fork T e[...]

  • Page 74

    2-35 2.18 Wiring Harnesses, Pin T erminals, and Power Cords ITEM P ART # COMPONENT Connectors 1 807-1068 2-pin Female 2 807-0158 6-pin Female 3 807-0156 9-pin Female 4 807-0159 12-pin Female 5 807-0875 15-pin Female 6 807-1067 2-pin Male 7 807-0157 6-pin Male 8 807-0155 9-pin Male 9 807-0160 12-pin Male 10 807-0804 15-pin Male 1 1 826-1332 T ermina[...]

  • Page 75

    2-36 2.19 Garland Range (S35) Parts ITEM P ART # COMPONENT Cabinetry * 806-6741 Cabinet Assembly , H35 * 900-2266 Cabinet, Back/Upper * 823-2282 Fluecap * 824-0517 T opcap * 806-6765 Door Assembly * 806-3943SP Frypot Assembly * 106-4430 Flue Assembly * 810-1 195 T op Back Guard * 806-6985 W iring Harness * 810-1306 1/2” Brass Manual Gas V alve * [...]

  • Page 76

    Frymaster , L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71 106 TEL 1-318-865-171 1 F AX (Parts) 1-318-219-7140 F AX (T ech Support) 1-318-219-7135 SERVICE HOTLINE 1-800-551-8633 PRINTED IN THE UNITED ST A TES 819-6092 March 201 1[...]