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Frymaster 35 Series manual

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Table of contents for the manual

  • Page 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 819-5795 24-Hour Service Hotline 1-800-551-8633 March 2003 35 Series Gas Fryers Service & Parts Manual[...]

  • Page 2

    NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FR YMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVIC E CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID. FUR THER, FRYMASTER/DEAN [...]

  • Page 3

    DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with l[...]

  • Page 4

    35 SERIES GAS FRYERS TABLE OF CONTENTS i CHAPTER 1: Service Procedures 1.1 Functional Description ......................................................................................... 1-1 1.2 Accessing Fryer for Servicing ............................................................................. 1-2 1.3 Cleaning the Gas Valve Vent Tube .....[...]

  • Page 5

    35 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description The 35 Series fryers contain a welded steel (stainle ss or cold-rolled) frypot that is directly heated by gas flames that are diffused evenly over its lower surface by ceramic deflectors (targets). The flames originate from orifices in a U-shap ed burner m anifold pos[...]

  • Page 6

    1-2 1.2 Accessing Fryers for Servicing DANGER Moving a fryer filled with cooking oil may cause spilling or splattering of the hot liquid. Follow the draining instructions in Chapter 4 of this manual before attempting to relocate a fryer for servicing. 1. Drain shortening from fryer. 2. Shut off the gas supply to the unit. Unplug th e power cord(s) [...]

  • Page 7

    1-3 1.6 Adjusting the Pilot Flame Non-CE Gas Valves 1. For Non-CE Gas Valves, remove the screw from the pilot adjustment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjustment screw counterclockwise to in- crease the length of the flame or clockwise to decrease the length of the flame. Adjust flame to a le[...]

  • Page 8

    1-4 6. Take a pyrometer reading when the burners go off for the third time. 7. Loosen the setscrews in the thermostat knob and turn knob to the tem perature established by the pyrometer reading. 8. Allow burners to cycle on and off three more times and recheck pyrom eter reading against thermostat setting. Temperature readings should be within 5°F[...]

  • Page 9

    1-5 12. Close the fryer control panel and replace the screws in the upper corners. 13. Reinstall the thermostat knob with its pointer a ligned with the 325ºF (162ºC) index m ark on the temperature dial. 14. Reconnect the fryer to the electrical power supply. 1.8 Replacing Fryer Components 1.8.1 Replacing the Operating Thermo stat in Standard MJ35[...]

  • Page 10

    1-6 5. Use a slotted socket to unscrew the thermostat from the frypot. 6. Apply a small amount of Loctite™ PST56765 com pound to the threads of the new thermostat and screw it into the frypot, torquing to 150 foot-pounds. 7. Recalibrate the thermostat (see Section 1.7). CAUTION The operating thermostat must be calibrated a fter installation is co[...]

  • Page 11

    1-7 1.8.5 Replacing Burner Ceramic Targets DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the fryer from the electrical power and gas supplies. 2. On FM35 fryers, remove sections of the square-drain as necessary to expose the burner. 3. Disconnect the wires from the gas valve terminal bloc[...]

  • Page 12

    1-8 8. To replace the entire target assembly, use a ½-in ch box end wrench to rem ove the brass orifice that holds the assembly to the burner manifol d. Position the new assem bly and reinstall the orifices. WARNING Use extreme care to prevent cross-threading and stripping when reinstalling the brass orifices. 9. Reverse steps 1-8 to reinstall the[...]

  • Page 13

    1-9 a: Rem ove t hese sc rews to release guard. b: Bend thi s clip out ward to release therm opile. c: Pres s down on top of t herm opil e, forcing it out of the pilot br acket. 3. To replace only the thermopile in fryers with the current design pilot assembly (see illustration below), use a 7 ⁄ 16 -inch open-end wrench to loosen the thermopile, [...]

  • Page 14

    1-10 1.8.8 Replacing the Frypot 1. Drain the frypot. 2. Remove all accessories (e.g., frypot covers, basket lift arms, etc.) from the fryer. 3. Disconnect the fryer from the gas and electrical power supplies. 4. Remove the screws from the top cap above the control panel and lift it up and off the fryer(s). 5. If fryer is a G-Model, remove the therm[...]

  • Page 15

    1-11 12. Remove the screws from the sides and back of the fluecap and remove the fluecap. Three screws, on eac h si de of the f luec ap, m us t be removed. 13. Disconnect the oil return lines or hoses on fryers equipped with filter system s. 14. Lift the frypot, complete with the burner, gas valve, flue, and drain valve, from the fryer cabinet. Aft[...]

  • Page 16

    1-12 6. Basket Lift malfunctions. The probable causes of each category are discusse d in the following sections. A series of Troubleshooting Guides is included at the end of th e chapter to assist in identifying some of the more comm on problems. 1.9.1 Pilot Failures There are two categories: no pilot flame and unreliable flame. No pilot flame 1. N[...]

  • Page 17

    1-13 The main indicator of a gas or elect rical circuit problem is that an entire battery of fryers fails to light. Verify that the quick disconnect fitting on the flexible gas hose is properly connected, the fryer is plugged in, and the main gas supply valve is open. 1.9.3 Problems Related to the Electrical Circuits If gas is being supplied to the[...]

  • Page 18

    1-14 Follow these steps to troubleshoot a Robertshaw Valve: 1. Complete System check: With the therm ostat contacts closed and gas cock dial “ON”, main burner should ignite. If not, measure across TP and TH terminals. If the reading is m ore than 100 MV, replace the gas valve. 2. System Resistance Check: With the thermostat contacts closed and [...]

  • Page 19

    1-15 Occasionally a burner may apparently be operati ng correctly, but nevertheless the fryer has a slow recovery rate (the length of time required for the fryer to increase the oil tem perature from 250ºF to 300ºF (121ºC to 149ºC). The primar y causes of this are low burner manifold pressure and/or misaligned or missing deflector targets. If b[...]

  • Page 20

    1-16 If the motor tries to run but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper will allow food particles and sedi ment to pass through the filter pan and into the pump. When sedim ent enters the pump, the gears can bind up causing the m otor to overload, again. A pump seized by debris or hard shortening [...]

  • Page 21

    1-17 The suction tube heater and flexible hose heater are wired directly into the 24 VAC source. They remain energized as long as the unit is plugged in. 1.9.8 Leakage Leakage of the frypot almost always will be due to im properly sealed high-limit switches, thermostats/temperature probes, and drain fittings . When installed or replaced, each of th[...]

  • Page 22

    1-18 Problems with the basket lift system can be grouped into three categories: • Binding/jamming problem s • Motor problems • Electronics problems Binding/Jamming Problems Noisy, jerky or erratic movement of the lif ts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightwe[...]

  • Page 23

    1-19 1.10 Probe Resistance Chart Probe Resistance Chart For use with H50 Series fryers manufactu red with Minco Therm istor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 13[...]

  • Page 24

    35 SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 3 2a 2b 1 4 5 6 7 8 9 10 12 11 13 14 15 Item Part # Component 1 910-3557 Flue Heater Deflector 2a 810-1403 Basket Hanger, Wire Form 2b Basket Hanger, Extruded Aluminum (no longer available – replaced by 810-1403) 3 809-0171 Basket Hanger Screw * 809-0921 Spacer, Aluminum (goes behind It em 2b and cov[...]

  • Page 25

    2-2 BASKET LIFT 7 DETAIL OF LEVEL IN G SCREW ASSEMBLY VIEW LOOKING FROM FRONT OF FRYER VIEW L OOKING F ROM REAR O F FRYER 6 3 11 8 1 2 3 4 5 7 13 15 14 10 13 14 12 9 10 Item Part # Component 1 823-0040 Basket Lift Ar m, MJ35 Left (use 823-06931 for FM35 units) 2 823-0039 Basket Lift Ar m, MJ35 Right (use 823-06932 for FM35 units) 3 810-0192 Rod, Ba[...]

  • Page 26

    2-3 CABINETRY 1 2 3 4 5 6 7 Item Part # Component 1 Cabinet Assembly 806-45981SP Stainless Steel 806-4598SP Cold Rolled Steel 2 Flue Cap 910-5040 Single 910-5041 Double 910-5042 Triple 3 Top Cap 824-0442SP Single 824-0443SP Double 824-0444SP Triple 4 Control Panel Assembly with Thermostat Access Door 806-5287 Single 806-4733 Double 806-4734 Triple [...]

  • Page 27

    2-4 DRAIN SYSTEM COMPONENTS 1 2 3 8 4 5 6 7 9 10 14 15 16 19 20 17 18 21 11 12 13 22 23 24 Steel fl at wa sher over plastic washer Compr ession washers 25 26 27 28 29 30 31 32 33[...]

  • Page 28

    2-5 Item Part # Component * 826-0877 Kit, Clamp Service (Contains 2 each of Items 1-3 and 1 of Item 4) 1 810-0396 Clamp Section (Re quires 2 per connection) 2 809-0071 Nut, ¼–20 3 826-1375 Screw, 10–32 X ¾ 4 816-0032 Seal (Connection Gasket) 5 826-1348 Cover, Clean-out (Pkg. of 5) 6 816-0021 Gasket, Clean-out 7 826-1382 Wing Nut, Clean-out Co[...]

  • Page 29

    2-6 FILTER BOXES 1 1 1 8 2 8 2 2 8 3 3 3 9 8 4 9 8 4 10 5 10 5 11 11 11 10 5 13 12 9 6 12 9 6 A B C Item Part # Component A 806-4359SP Box Assembly, 120VAC Non-CE Filter B 806-4360 Box Assembly, 208-240VAC Non-CE Filter C 806-6709 Box Assembly, 230VAC CE Filter 1 200-0410 Box, Filter 2 807-0012 Relay, 18 Amp ⅓ -HP 24V Coil 3 807-0124 Bushing, Hey[...]

  • Page 30

    2-7 FILTER PANS Fitting on ou t side bottom of inne r pan. 1 8 4 9 10 5 3 11 7 6 2 12 B A 9 10 11 12 7 8 Item Part # Component A 806-9255SP One-Piece Filter Pan Assembly (Items 7, 8, 10, 11, and 12) 823-2751SP One-Piece Filter Pan B 806-6093SP Two-Piece Pan Assembly (Unique components are listed below.) 806-4338SP Outer Pan Assembly (Item s 1, 3, 4[...]

  • Page 31

    2-8 FRYPOTS Note p ort fo r Pow er Sho we r Note location of probe fittings one direct ly above the other Note locatio n of pr obe fittings o ffset fro m one another FM35 Fry pot MJ35 Fry pot MJ35V Fry pot Item Part # Component Frypots without Insulation 823-1111SP Frypot without Insula tion, Stainless Steel, FM35 823-0981SP Frypot without Insula t[...]

  • Page 32

    2-9 THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 33

    2-10 GAS VALVES AND BURNER COMPONENTS 1 2 6 7 9 10 8 11 12 13 14 15 16 22 23 5 3 4 4a 4b 4c 21 19 20 18 17 16 16 16 16 20a[...]

  • Page 34

    2-11 Item Part # Component 1 Burner Assembly, Non-CE MJ35, Complete with Gas Valve 106-0132SP Natural Gas (G20/G25) 106-0235SP Propane Gas (G31) 2 Burner Assembly, Non-CE FM 35, Complete with Gas Valve 106-0238SP Natural Gas (G20/G25) 106-0239SP Propane Gas (G31) 3 Burner Assembly, Non-CE J2 X, Complete with Gas Valve 106-0237SP Natural Gas (G20/G2[...]

  • Page 35

    2-12 OIL RETURN PLUMBING COMPONENTS 8 8 6 7 8 8 9 11 3 4 5 8 9 8 19 Item sho wn disprop ort ionatel y large for clarity. Detail of Motor, Pump, and Disconnect Components 1 2 4 12 14 15 13 16 17 18 10[...]

  • Page 36

    2-13 ITEM PART # COMPONENT 1 Pump Motor 826-1712 100-120 VAC 50/60Hz (includes gasket 816-0093) 826-1756 208 VAC 50/60 Hz (i ncludes gasket 816-0093) 826-1270 230-250 VAC 50/60 Hz (includes gasket 816-0093) * 806-6728SP Pump Motor W iring Assembly (used with above motor kits) 2 826-1264 Pump, 4 GPM (15 LPM) (includes gasket 816-0093 and mounting sc[...]

  • Page 37

    2-14 POWER SHOWER AND OIL RETURN HANDLE COMPONENTS 1 2 3 4 5 13 14 19 18 23 22 17 16 21 20 19 18 11 15 24 7 10 9 8 12 6 Item Part # Component 1 806-4542SP Power Shower 2 809-0415 Screw, Power Shower Clean-out 3 826-1344 O-Ring, Power Shower (Pkg. of 5) 4 826-1390 Seal, Power Shower (Pkg. of 5) 5 814-0001 Grip, Power Shower Handle 6 807-2103 Microsw[...]

  • Page 38

    2-15 THERMOSTATS, TIMER, AND RELATED COMPONENTS 4 5 6 7 8 1 9 10 11 2 3 12 13 14 16 15 NOTE: Leads on Item s 1, 2 and 3 are depicted s horter than they ac t ually are. Item Part # Component 1 Thermostat Assembly, Operating 806-0184 w/Two Push-on Terminals, Non-CE 806-7972 W/One Push-on and One Spade Terminal, CE 806-5816 w/Inline Connector 2 826-11[...]

  • Page 39

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  • Page 40

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219-7140 FAX (Tech Support) 1-31 8-219-7135 Price: $10.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5795 March 2003[...]