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Friedrich ZQ05C10 manual

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Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    —2— CONTENTS 1. PREF A CE ...................................................................................................................................................3 1.1 FEA TURES.....................................................................................................................................................3 1.2 SPE[...]

  • Page 3

    —3— 1. PREF A CE This ser vice man ual provides v ar ious service information, including the mechanical and electr ical parts, etc. This room air conditioner was manuf actured and assembled under a strict quality control system. The refrigerant is charged at the factory . Be sure to read the safety precautions prior to ser vicing the unit. 1.1 [...]

  • Page 4

    —4— 1.3 LOCA TIONS OF CONTROLS 1.4 SAFETY PRECA UTIONS 1. When ser vicing, set the RO T AR Y SWITCH to Off and unplug the power cord. 2. Obser ve the original lead dress. If a shor t circuit is f ound, replace all par ts which hav e been ov erheated or damaged by the short cir- cuit. 3. After ser vicing, make an insulation resistance test to pr[...]

  • Page 5

    — 5 — 2. DISASSEMBL Y INSTR UCTIONS 2.1 MECHANICAL P AR TS 2.1.1 FRONT GRILLE 1. Disconnect the unit from source of power . 2. Remov e the two knobs by pulling them off . Using a screwdriv er , remov e the screw that secures the front grille to control board. (See Figure 1) 3. Push the front grille up from the bottom. Pull the top of the front [...]

  • Page 6

    — 6 — 2.2 AIR HANDLING P AR TS 2.2.1 AIR GUIDE UPPER 1. Disconnect the unit from the pow er source . 2. Remov e the front grille. (Ref er to Section 2.1.1) 3. Remov e the cabinet. (Refer to Section 2.1.2) 4. Rem o v e the control panel. (Ref er to Section 2.1.3) 5. Remov e 2 screws that secure the air guide upper to air guide lower . (See Figur[...]

  • Page 7

    — 7 — 2.2.3 MO T OR 1. Disconnect the unit from the pow er source . 2. Remov e the front grille. (Ref er to Section 2.1.1) 3. Remov e the cabinet. (Refer to Section 2.1.2) 4. Rem o v e the control panel. (Ref er to Section 2.1.3) 5. Rem o v e the upper air guide . (Ref er to Section 2.2.1) 6. Remov e the compressor , turbo fan, f an and shroud.[...]

  • Page 8

    — 8 — 2.3.2 COMPRESSOR 1. Remov e the front grille and cabinet. (Ref er to Section 2.1) 2. Discharge the refrigerant by using a refrigerant recov er y system. 3. Remov e the ov erload protector . (Ref er to Section 2.3.1) 4. After discharging the unit completel y , unb r aze the suction and discharge pipes at the compressor connections. 5. Remo[...]

  • Page 9

    — 9 — 2.3.6 PO WER CORD 1. Disconnect the unit from source of power . 2. Remov e the front grille. (Ref er to Section 2.1.1) 3. Remov e the cabinet. (Refer to Section 2.1.2) 4. Rem o v e a scr e w that secures control panel to base pan. (Ref er to Section 2.1.3) 5. Pulls the control panel t ow ard y ou. 6. Disconnect the 2 receptacles and remov[...]

  • Page 10

    2.4.2 EV APORA T OR 1. Remov e the cabinet. 2. Discharge the refrigerant by using a refrigerant recov er y system. 3. Rem o v e the upper air guide .(Re f er to Section 2.2.1) 4. After discharging the refrigerant completely , unb r a z e the interconnecting tube at the evaporator connections. 5. Remov e the ev aporator . 6. Re-install by ref erring[...]

  • Page 11

    — 11 — Equipment needed: V acuum pump , charging cylinder , manif old gauge, brazing equipment, pinch-off tool capab le of making a vapor proof seal, leak detector , tubing cutter , hand tools to remov e components and ser vice v alve . B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR (LOW PRESSURE SIDE) COMPRESSOR CONDENSE[...]

  • Page 12

    — 12 — 3 . T R OUBLESHO O TING GUIDE 3 .1 OUTSIDE DIMENSIONS (unit: inches ) (14 9 / 16 ") (12 1/4 ") (14 9 / 16 ") (12 1/4 ") (1 5 / 32 ") (4 3 / 4 ") (1 3 / 32 ") (13 5 / 8 ") (18 9/16 ") (1 21 / 32 ") (1 21 / 32 ") (6 3/32 ") (0.4 1/16 ") (18 9 / 16 ") (0.8 3/32 ")[...]

  • Page 13

    — 13 — 3 .2 PIPING SYSTEM Figure 32 is a b r ief desc r iption of the impo r tant components and their function in what is called the ref r ige r ation system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle. COOLED AIR HOT DISCHARGED AIR MOTOR COMPRESSOR ROOM AIR HEAT LOAD CAPILLARY[...]

  • Page 14

    — 14 — 3 .3 T R OUBLESHO O TING GUIDE In gene r al, possi b le trou b le is classified in t w o categories. The one is called Starting Failure which is caused b y an electrical defect. The other is Ineffective Air Con- ditioning caused b y a de f ect in the ref r ige r ation circuit and/or improper application. Unit is running but cooling is in[...]

  • Page 15

    — 15 — Fails to Start Improper thermostat setting Loose ter minal connection Improper wiring Che c k p o w er sourc e . Drop of power v oltage. Capacitor check. Replacement. Che c k control s witch setting. Compressor f ails only to star t. De f ect of compressor or capacitor . Replacement of compressor . Irregular motor insulation ( Ω ) Irre[...]

  • Page 16

    — 16 — ROOM AIR CONDITIONER V OL T A GE LIMITS NAME PLA TE RA TING MINIMUM MAXIMUM 115V ± 10% 103.5V 126.5V COMPLAINT CA USE REMED Y F an motor will not run. No pow er Check v oltage at outlet. Correct if none. P ower supply cord Check v oltage to rotar y s witch. If none, check pow er supply cord. Replace cord if circuit is open. Rotar y s wi[...]

  • Page 17

    — 17 — COMPLAINT CA USE REMED Y F an motor noise. F an If crac ked, out of balance , or par tially missing, replace it. Blow er If crac ked, out of balance , or par tially missing, replace it. Loose set screw Tighten it. W o r n bea r ings If kno c king sounds conti n ue when r unning replace the moto r . If the motor hums or noise appears to b[...]

  • Page 18

    — 18 — COMPLAINT CA USE REMED Y Compressor cycles on F an motor If not running, deter mine the cause. Replace if ov er load. required. Condenser air flow Remo ve the cabinet, inspect the interior surf ace restriction of the condenser . If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush. Clean the inter ior base b[...]

  • Page 19

    — 19 — 4 . CIRCUIT DI A GRAM 1 2 6 7 5 3854AR2330A COMP. MOTOR ROCKER SWITCH YL BR THERMOSTAT OLP BR R BL RD BK OR(BR) CAPACITOR F H C YL ROTARY SWITCH 2H L M BK BR RD BL BK POWER INPUT BK(BR) (Plain) WH(BL) (Ribbed) GN(GN/YL) RD BL YL OR(BR) 4 6 8 1 3 5 7 BL RD BK BR WIRING DIAGRAM SYNC. M. S C 3 4 POWER CORD ASSY FAN MOTOR COMPRESSOR ROTARY S[...]

  • Page 20

    — 20 — 5 . EXPLODED VIEW 152302 149410 147581 147582-2 147582-1 135313 352390-1 135312 130410 359012 W48602 354210 349480 352390 149980 559011 346811 554030 W48602 130910 266003 264110 269310 W0CZZ 249950 135500 550140 554160 567502 352115 352111 352113 35211A 749740 132111-1 132111-2[...]

  • Page 21

    LocNo FRIEDRICH DESCRIPTION REMARK 13041 0 67302921 Base Assy Single R 13091 0 67303709 Cabinet Assy Single R 13531 2 67306003 Grille Assy Front R 13531 3 67304200 Grille Assy Inlet R 13550 0 67300309 Cover R 14758 1 67304600 Link R 147582- 1 67304501 Louver Vertical 2 ea. R 14941 0 67304100 Knob Assy R 14998 0 67303115 Shroud R 15230 2 67304300 Fi[...]

  • Page 22

    — 22 — MEMO[...]

  • Page 23

    — 23 — MEMO[...]

  • Page 24

    Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540 • (210) 357-4400 • FAX (210) 357-4490 FRIEDRICH AIR CONDITIONING CO. Visit our web site at www.friedrich.com P/NO.:3828A21017A Use F actor y Cer tified P ar ts...[...]