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Ford 307-01-1 manual

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Table of contents for the manual

  • Page 1

    307-01-1 307-01-1 Automatic Transaxle/Transmission ASSEMBLY Special Tool(s) Transmission Alignment Set, Fluid Pump 307-S039 (T74P-77103-X) Special Tool(s) Adjustment Set, Transmission Band 307-S022 (T71P-77370-A) Aligner, Fluid Pump Handle 307-431 Holding Fixture, Transmission 307-003 (T57L-500-B) Aligner, Fluid Pump Pilot 307-432 Depth Micrometer [...]

  • Page 2

    307-01-2 307-01-2 Automatic Transaxle/Transmission ASSEMBLY (Continued) Special Tool(s) Material Compressor, Cushion Spring Item Specification 307-401 MERCON  V Automatic MERCON  V Transmission Fluid XT-5-QM Multi-Purpose Grease ESR-M1C159-A XG-4 1. Thoroughly clean the transmission case and Aligner, Valve Body extension housing in solvent an[...]

  • Page 3

    307-01-3 307-01-3 Automatic Transaxle/Transmission ASSEMBLY (Continued) 4. Inspect the case bearing for damage. If damage to the case bearing is indicated, install a new case. 7. Install the parking lever rod. 5. WARNING: Make sure the lock pin on bench-mounted holding fixture is secure. Failure to follow these instructions may result in personal i[...]

  • Page 4

    307-01-4 307-01-4 Automatic Transaxle/Transmission ASSEMBLY (Continued) 9. Assemble the manual valve inner lever and 12. CAUTION: Use care not to damage parking lever actuating rod as shown. the fluid pan rail surface when installing the retaining pin. NOTE: Align the manual control lever shaft alignment groove with the manual control lever shaft s[...]

  • Page 5

    307-01-5 307-01-5 Automatic Transaxle/Transmission ASSEMBLY (Continued) 17. Install the low/reverse brake drum. 14. CAUTION: The tabs on the output shaft thrust washer (No. 11) point into the • Rotate the low/reverse brake drum clockwise case. Make sure the thrust washer is to install. correctly seated. Install the output shaft thrust washer (No.[...]

  • Page 6

    307-01-6 307-01-6 Automatic Transaxle/Transmission ASSEMBLY (Continued) 20. Install the reverse band actuating lever shaft into the case and into the reverse band actuating lever. 24. NOTE: Install the output shaft sleeve with the cone facing up. This sleeve will snap into place when correctly installed. Install the output shaft sleeve. 21. Install[...]

  • Page 7

    307-01-7 307-01-7 Automatic Transaxle/Transmission ASSEMBLY (Continued) 29. Install the spacer on the input shell, using 26. CAUTION: Make sure the needle petroleum jelly to hold it in place. bearings stay in place. Install the low/reverse planetary assembly. 30. Install the input shell and sun gear assembly. 27. CAUTION: The low/reverse brake drum[...]

  • Page 8

    307-01-8 307-01-8 Automatic Transaxle/Transmission ASSEMBLY (Continued) 32. Install the No. 7 forward planet thrust bearing 35. Install the No. 6A forward ring gear hub thrust into the forward ring gear and hub assembly. bearing into the forward ring gear and hub. Use petroleum jelly to hold the bearing in place. 36. Install the forward clutch cyli[...]

  • Page 9

    307-01-9 307-01-9 Automatic Transaxle/Transmission ASSEMBLY (Continued) 38. Install the intermediate servo piston and spring. 41. Using a depth micrometer with an 8-inch extension, measure from the top of the gauge • Lubricate the servo bore with clean bar to center support ledge in case at 4 places automatic transmission fluid. 90 degrees apart.[...]

  • Page 10

    307-01-10 307-01-10 Automatic Transaxle/Transmission ASSEMBLY (Continued) 43. NOTE: Align the disc holes on special tool 44. Add dimension B to C, divide by 2 and record with the slot in gauge bar for correct as dimension D. measurement. 45. Subtract A from D, and record as dimension E. Measure the distance from the top of the gauge bar to the drum[...]

  • Page 11

    307-01-11 307-01-11 Automatic Transaxle/Transmission ASSEMBLY (Continued) 48. Install the intermediate band anchor strut. 51. Loosely install the screw. 49. CAUTION: To avoid a ‘‘fall-out’’ condition of the strut from the screw during assembly and function, the small ‘‘U’’ shape notch should be toward the band/case side and the larg[...]

  • Page 12

    307-01-12 307-01-12 Automatic Transaxle/Transmission ASSEMBLY (Continued) 56. Install the center support locknut and cage. 53. CAUTION: If the strut is installed incorrectly, transmission damage will occur. Check to make sure that the intermediate band apply strut is installed in the correct orientation to the case and piston rod. 57. Loosely insta[...]

  • Page 13

    307-01-13 307-01-13 Automatic Transaxle/Transmission ASSEMBLY (Continued) 58. CAUTION: Install the center support retaining ring with the tapered side facing up. CAUTION: Make sure the notch opening is not obstructed by the center support retaining ring. Install the center support retaining ring. 1 Make sure the center support retaining ring is ins[...]

  • Page 14

    307-01-14 307-01-14 Automatic Transaxle/Transmission ASSEMBLY (Continued) 62. Install the overdrive brake drum and coast 65. NOTE: If the overdrive band is reused, it must clutch drum assembly. be installed in the same position as when removed. NOTE: Make sure that the overdrive band apply strut is aligned with the band notch. NOTE: The new overdri[...]

  • Page 15

    307-01-15 307-01-15 Automatic Transaxle/Transmission ASSEMBLY (Continued) 67. CAUTION: To avoid a ‘‘fall-out’’ condition of the strut from the screw during assembly and function, the small ‘‘U’’ shape notch should be toward the band/case side and the large ‘‘U’’ shape notch toward the main control side. Position the strut in[...]

  • Page 16

    307-01-16 307-01-16 Automatic Transaxle/Transmission ASSEMBLY (Continued) 74. NOTE: Align the disc holes on special tool 72. CAUTION: If the strut is installed with the slot in gauge bar for correct incorrectly, transmission damage will occur. measurement. Check to make sure that the overdrive band Measure the distance from the top of the gauge app[...]

  • Page 17

    307-01-17 307-01-17 Automatic Transaxle/Transmission ASSEMBLY (Continued) Service Part Number Dimension D (7D014) Bearing Thickness Identification (Color/ID) 38.29-38.42 mm F7TZ-NA 1.85-1.90 mm (0.073-0.075 Red (1.51 in) in) 38.43-38.61 mm F7TZ-RA 2.05-2.10 mm (0.081-0.083 Black (1.51-1.52 in) in) 38.62-38.74 mm (1.52-1.53 F7TZ-SA 2.15-2.20 mm (0.0[...]

  • Page 18

    307-01-18 307-01-18 Automatic Transaxle/Transmission ASSEMBLY (Continued) 82. CAUTION: The special tools must be used to correctly align the pump with the adapter plate to reduce gear noise, bushing failure and leakage. Using the special tool, align the fluid pump to the adapter plate. 85. CAUTION: Do not allow overdrive band adjustment screw to ba[...]

  • Page 19

    307-01-19 307-01-19 Automatic Transaxle/Transmission ASSEMBLY (Continued) 86. CAUTION: The overdrive servo must be installed prior to band adjustment. Using the special tool, tighten the overdrive band adjustment screw. Then back off the screw exactly 1.5 turns and hold that position. • Tighten to 14 Nm (10 lb-ft). 89. CAUTION: The intermediate s[...]

  • Page 20

    307-01-20 307-01-20 Automatic Transaxle/Transmission ASSEMBLY (Continued) 91. Tighten the center support screw. 94. Using the special tools, install the main control valve body and loosely install the screws. • Tighten to 11 Nm (8 lb-ft). 1 Install the short screw. 2 Install the screw with the larger head. 3 Install the remaining screws. 92. Usin[...]

  • Page 21

    307-01-21 307-01-21 Automatic Transaxle/Transmission ASSEMBLY (Continued) 96. Tighten the screws in the sequence shown. • Tighten to 10 Nm (89 lb-in). 97. With the manual lever in the NEUTRAL 98. Install new O-ring seals on the solenoid body position, install the manual valve detent spring. connector. Lubricate the O-ring seals with clean automat[...]

  • Page 22

    307-01-22 307-01-22 Automatic Transaxle/Transmission ASSEMBLY (Continued) 99. CAUTION: Inspect the transmission case bore to make sure it is free of debris and not damaged. If damaged, transmission leak may occur. Install the solenoid body. Tighten the screws in sequence shown. • Tighten to 8 Nm (71 lb-in). 102. NOTE: The transmission fluid pan g[...]

  • Page 23

    307-01-23 307-01-23 Automatic Transaxle/Transmission ASSEMBLY (Continued) 104. Install the parking pawl assembly and gasket. 107. Using the special tools, install the output shaft flange. 1 Install the parking pawl shaft. 2 Install the parking pawl return spring. 3 Install the parking pawl. 4 Install a new gasket. 108. Install a new nut. • Tighte[...]

  • Page 24

    307-01-24 307-01-24 Automatic Transaxle/Transmission ASSEMBLY (Continued) 112. Using the special tool, make sure that the fluid 110. CAUTION: Tightening one screw pump gear seal ring is fully seated. before tightening the other may cause the sensor to bind or become damaged. NOTE: The manual lever must be in the NEUTRAL position. Using the special [...]

  • Page 25

    307-01-25 307-01-25 Automatic Transaxle/Transmission ASSEMBLY (Continued) 114. CAUTION: Do not damage the fluid pump gear O-ring seal when installing torque converter. CAUTION: Make sure the converter hub is fully engaged in the pump support and gear and rotates freely. Do not damage the hub seal. CAUTION: If the torque converter slides out, the hu[...]

  • Page 26

    307-01-26 307-01-26 Automatic Transaxle/Transmission ASSEMBLY (Continued) 118. Remove the special tool and install the 120. NOTE: Inspect O-ring seal for damage. Install remaining torque converter flex plate adapter new if damaged. Lubricate the O-ring seals nuts. with petroleum jelly to prevent damage to the O-ring seals. • Tighten to 44 Nm (33 [...]