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FireplaceXtrordinair 36 DV EFIII manual

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  • Page 1

    TM • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home Featuring the Burner Tested and Listed by Omni-Test Laboratories, Inc. B eav er t on, O r egon R epor t # 028- S - 20b- 1 A NS I Z 21. 88, CS A 2. 33 MR 8, CA N/ CG A 2. 17-M 91 WARNING : Improper installation, adjustment, alteration, service or maintena[...]

  • Page 2

    2 Introduction Travis Industries 4040708 100-01160 Introduction We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordi[...]

  • Page 3

    Table of Contents 3 Travis Industries 4040708 100-01160 Introduction Introduction & Important Information ................2 Safety Precautions Safety Precautions ......................................4 Features & Specifications Features ....................................................6 Installation Options ..............................[...]

  • Page 4

    4 Safety Precautions Travis Industries 4040708 100-01160 • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be installe[...]

  • Page 5

    Safety Precautions 5 Travis Industries 4040708 100-01160 • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not use matche[...]

  • Page 6

    6 Features and Specifications Travis Industries 4040708 100-01160 Features: - Works During Power Outages (millivolt system) - High Efficiency - Optional Thermostat or Remote Control - Realistic "Wood Fire" Look - Quiet Blower for Effective Heat Distribution - Convenient Operating Controls - Variable-Rate Heat Output - Low Maintenance Inst[...]

  • Page 7

    Installation (for qualified installers only) 7 Travis Industries 4040708 100-01160 Installation Warnings: ! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. ! This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas ap[...]

  • Page 8

    8 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Fireplace Placement Requirements Minimum Framing Dimensions A 1/2" clearance is required along the sides and back of the fireplace. The 1/2" stand-offs on the sides and 6-1/4" stand-offs on the top of the fireplace are designed to separate the fireplac[...]

  • Page 9

    Installation (for qualified installers only) 9 Travis Industries 4040708 100-01160 Corner Installations A typical 45 ° installation uses the minimum framing dimensions shown in the illustration below (NOTE: all clearances still apply). 11-1/4" 46-1/4" 43" 19-5/8" Fireplace (includes 1/2" standoffs) 12-3/4" 14-1/2"[...]

  • Page 10

    10 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Hearth Requirements The hearth must tuck underneath this ledge. 16” Min. 36" Min. for arch face 38-1/4" Min. for rectangular face Cement Board Tile, Marble, Brick, or other Non-Combustible Decorative Trim (may be combustible) Min. 3/4” Max. 15/16” Fl[...]

  • Page 11

    Installation (for qualified installers only) 11 Travis Industries 4040708 100-01160 Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Adhesive WARNING : Do not use adhesive to secure[...]

  • Page 12

    12 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Facing Detail 3-3/4" 35-1/4" 26-3/4" 6-3/4" 21-1/2" 23" 1" 1" Make sure these shaded areas are faced over when using the arched face. Rectangular faces do not require this area to be faced. Access Door 1" Face 1" 1-3[...]

  • Page 13

    Installation (for qualified installers only) 13 Travis Industries 4040708 100-01160 Face Dimensions Rectangular Bevel Face (Black or Gold) Access Door 38 ” 27-1/2 ” Classic Arched (Gold, Black, or Artisan*) 29" 5" 36 ” Access Door Radius = 35 ” * Artisan faces may vary slightly in size due to the forging process. 29-3/8 ” 36-1/4[...]

  • Page 14

    14 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Facing and Hearth Examples Fireplace Face 3/8" Thick Tile 1/2" Cement Board Wood Sub Floor 1" Side View 2x4 and Plywood Platform Face Side of Fireplace Note how the tile facing fits behind the face on the side and top and butts up to the face on the b[...]

  • Page 15

    Installation (for qualified installers only) 15 Travis Industries 4040708 100-01160 Facing and Hearth Examples (continued) 36 DV Fireplace Face 3/8" Thick Tile 1/2" Cement Board Wood Sub Floor 1" 1/2" Cement Board & 3/8" thick tile (tucked behind the face) Side View Three-Dimensional View Face Side of Fireplace Note how[...]

  • Page 16

    16 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Combustible Mantels Combustible Mantel 30" Ar[...]

  • Page 17

    Installation (for qualified installers only) 17 Travis Industries 4040708 100-01160 Vent Requirements ! The vent must maintain the required clearance to combustible materials to prevent a fire (see “ Clearances ” below). Do not fill air spaces with insulation. ! The gas appliance and vent system must be vented directly to the outside of the bui[...]

  • Page 18

    18 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Vent Installation • In addition to the requirements below, follow the requirements provided with the vent. Use a firestop whenever passing through a ceiling Vertical Termination Use a roof flashing and storm collar whenever passing through the roof Use a support b[...]

  • Page 19

    Installation (for qualified installers only) 19 Travis Industries 4040708 100-01160 Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adj[...]

  • Page 20

    20 Installation (for qualified installers only) Travis Industries 4040708 100-01160 V er t i c al T er m i n at i o n s w i t h 0, 2, o r 4 45° Of f s et s u s i n g 6- 5/8” D i a. V en t • Use 6-5/8 ” diameter co-axial vent • A Maximum of Four 45 ° Elbows May be Used • 10' Minimum System Height (with or without offsets) • 40&apo[...]

  • Page 21

    Installation (for qualified installers only) 21 Travis Industries 4040708 100-01160 Horizontal Terminations using 6-5/8” Diameter Vent Use a single 90 ° elbow (NOTE: an additional 45 ° elbow may be used on the horizontal run). The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 5 feet 0 fe[...]

  • Page 22

    22 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Ve rti ca l T e rmina ti ons w ith T wo or T hr e e 9 0 ° E l bow s U si ng 6 - 5 / 8 ” D ia . V e nt The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 5 feet 10 feet (min.) 15 feet 20 feet 25 feet 30 feet[...]

  • Page 23

    Installation (for qualified installers only) 23 Travis Industries 4040708 100-01160 H or i z onta l T e rm i na ti ons us ing 8 ” D i a m e te r V e nt The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 5 feet 0 feet 0 feet 25' (max) 5 feet 0 feet 25' (max) Restrictor Position #7 [...]

  • Page 24

    24 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Termination Requirements (see the illustration below) A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 12" from outside corner walls D Minimum 12" from inside corner walls E M[...]

  • Page 25

    Installation (for qualified installers only) 25 Travis Industries 4040708 100-01160 Gas Line Requirements ! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. ! The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure [...]

  • Page 26

    26 Installation (for qualified installers only) Travis Industries 4040708 100-01160 Electrical Connection ! Make sure the household breaker is shut off prior to working on any electrical lines. ! The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987) • The electrical line must be 14 gauge, and supply 120 Vol[...]

  • Page 27

    Finalizing the Installation 27 Travis Industries 4040708 100-01160 1 Remove the glass frame (and arch covers) following the directions below. Warning: The appliance must be completely cool before removing the glass. Note : If using an arch face, attach the arch covers after re-installing the glass. Open the four latches holding the glass frame in p[...]

  • Page 28

    28 Finalizing the Installation Travis Industries 4040708 100-01160 Glass Frame Removal (continued) - Spring Pin Installation The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, [...]

  • Page 29

    Finalizing the Installation 29 Travis Industries 4040708 100-01160 ? If converting to propane or using the firebacks, do so now before installing the logs (page 43 and 54). 2 Install the log set following the directions below. Step 1 Install the logs (see the illustration below). 1” to 1-1/2” space Note how the front left log is spaced 1/4” t[...]

  • Page 30

    30 Finalizing the Installation Travis Industries 4040708 100-01160 Step 2 Install the twigs and ember chunk (see the illustration below). Place the left and right twigs as shown. Place the ember chunk as shown. Step 3 Install the embers along the front of the burner (see the illustrations below). Do not place the embers over the burner holes. Front[...]

  • Page 31

    Finalizing the Installation 31 Travis Industries 4040708 100-01160 4 Replace the glass frame (and arch covers when using arched faces - see page 27). 5 Install the faceplate following the instructions included with the faceplate. ! ACID WASH WARNING : Before installing the faceplate, make sure any masonry that has been treated with acid wash has be[...]

  • Page 32

    32 Finalizing the Installation Travis Industries 4040708 100-01160 8 Turn the flame adjust knob to its highest position - the flames should be approximately 10" tall. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. FINE TUNING THE EMBER-FY[...]

  • Page 33

    Operation 33 Travis Industries 4040708 100-01160 Before You Begin ! Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below ON OFF [...]

  • Page 34

    34 Operation Travis Industries 4040708 100-01160 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (o[...]

  • Page 35

    Operation 35 Travis Industries 4040708 100-01160 Starting the Fireplace for the First Time + Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent t[...]

  • Page 36

    36 Operation Travis Industries 4040708 100-01160 Adjusting the Blower Speed The internal blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. BLOWER CONTROL LO[...]

  • Page 37

    Maintenance 37 Travis Industries 4040708 100-01160 Maintaining Your Fireplace's Appearance ! Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). Other cleaners may[...]

  • Page 38

    38 Maintenance Travis Industries 4040708 100-01160 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wasn't pressed repeatedly No Propane[...]

  • Page 39

    Maintenance 39 Travis Industries 4040708 100-01160 How this Fireplace Works ! This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace use[...]

  • Page 40

    40 Maintenance Travis Industries 4040708 100-01160 Wiring Diagram Fireplace Blower Rheostat Junction Box Hot (black) Common (white) Ground (green) Blower Snap Disk Optional Power Heat Duct Molex Connector Power In Molex Connector Hot (black) Common (white) Ground (green) Hot (black) Common (white) Ground (green) Heat Duct Rheostat Hot (black) Commo[...]

  • Page 41

    Safety Label 41 Travis Industries 4040708 100-01160 The safety (listing) label is adhered to the base of the fireplace near the gas control valve. A copy of the safety label is shown below. Fireplace Xtrordinair 36 DV XL Direct V ent V ented Gas Fireplace Heater T ested and certified by OMNI-T est Laboratories, Inc. to the combustion performance an[...]

  • Page 42

    42 Limited 7 Year Warranty Travis Industries 4040708 100-01160 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas applianc[...]

  • Page 43

    Optional Equipment (for qualified installers only) 43 Travis Industries 4040708 100-01160 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 27). Remove the logs and coals (if installed - page 28) 2 Remove the burner (see illustration below). d Remove the fir[...]

  • Page 44

    44 Optional Equipment (for qualified installers only) Travis Industries 4040708 100-01160 3 Follow the directions below to replace the orifices. 1/2" Wrench Use a 1/2 ” open end wrench to unscrew both orifices. Front Burner Orifice Screw the LP orifice in so the orifice shoulder protrudes 5/16 ” (indicating full insertion). Rear Burner Ori[...]

  • Page 45

    Optional Equipment (for qualified installers only) 45 Travis Industries 4040708 100-01160 5 Install the logs and embers. 6 Replace glass and face. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater[...]

  • Page 46

    46 Optional Equipment (for qualified installers only) Travis Industries 4040708 100-01160 POWER HEAT DUCT (part # 98500769) The optional heat duct allows the fireplace to transfer heat to separate locations in the home. One or two ducts may be used . Installation should take place prior installing drywall. Warning : This kit must be installed as sp[...]

  • Page 47

    Optional Equipment (for qualified installers only) 47 Travis Industries 4040708 100-01160 • Attach the blower box to the framing or floorboards of the home following the instructions below. Wall or Ceiling Mounting b Attach the wall mounting brackets to the blower box. Mount the bracket to these holes for 2 x 4 walls Mount the bracket to these ho[...]

  • Page 48

    48 Optional Equipment (for qualified installers only) Travis Industries 4040708 100-01160 • Attach the starter ring to the fireplace following the directions below (use the most convenient side). Bend the tabs on the bottom of the starter ring up to lock it in place. 1/4" Nutdriver Remove and discard the cover plate. Starter Ring • Install[...]

  • Page 49

    Optional Equipment (for qualified installers only) 49 Travis Industries 4040708 100-01160 • Attach the grill (and wall adapter, if necessary). Grill Wall Adapter (for use when the blower box protrudes from the wall - primarily on 2 x 4 walls) Phillips Screwdriver Screws (included with this kit) WIRING INSTRUCTIONS Warning : All wiring should be d[...]

  • Page 50

    50 Optional Equipment (for qualified installers only) Travis Industries 4040708 100-01160 • Follow the directions below to wire the blower box. Remove the cover from the blower box. a b Insert sheathed cable through the cable clamp. After the wires have been connected tighten the clamp to secure the cable. Secure the ground wire to the ground stu[...]

  • Page 51

    Optional Equipment (for qualified installers only) 51 Travis Industries 4040708 100-01160 • Run the free wire from the rheostat junction box to the fireplace. Follow the directions below to connect the heat duct circuit to the fireplace. a b Insert the sheathed cable from the rheostat through a cable clamp and push the cable clamp into the knock-[...]

  • Page 52

    52 Index Travis Industries 4040708 100-01160 Approved Vent Configurations ..........................1 8 Adjusting the Blower Speed ..............................3 5 Adjusting the Flame Height ...............................3 4 Air Shutter Adjustment ......................................3 1 Altitude Considerations ..................................[...]