English dropdown-ico

Exmark VH3615KA manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Exmark VH3615KA, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Exmark VH3615KA one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Exmark VH3615KA. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Exmark VH3615KA should contain:
- informations concerning technical data of Exmark VH3615KA
- name of the manufacturer and a year of construction of the Exmark VH3615KA item
- rules of operation, control and maintenance of the Exmark VH3615KA item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Exmark VH3615KA alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Exmark VH3615KA, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Exmark service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Exmark VH3615KA.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Exmark VH3615KA item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    ii WA RNING The engine exhaust f rom this pr oduct contains chemicals k nown to the St at e of Califor nia t o cause cancer , birth def ect s , or other r epr oduct ive harm. IMPORTANT W hen the m ower is used or operat ed on any California f or est , brush or gr ass covered land, a work ing spark ar r est er m ust be attached to t he m uf fler. If[...]

  • Page 3

    iii EXMARK PA RTS PLUS     PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit at [...]

  • Page 4

    iv CONGRAT ULATIONS on the purchase of your Exmark Mower. This product has been caref ully designed and manuf actured to g ive y ou a m aximum amount of dependability and years of trouble-f ree operation. OPERA TOR'S M ANUA L This manual cont ains assem bly, oper at ing , maintenance, adj ustment and saf ety instructions f or your Exmark m owe[...]

  • Page 5

    TABLE OF C ONTENTS v 1. SA FETY ................................................................................................... PA GE 1.1 Sa f ety Alert Sy mbol ...................................................................................... 1 1.2 Trai ning ..................................................................................[...]

  • Page 6

    - 1 - 1. SA FETY 1.1 SA FETY A LERT SYMBOL THI S SAFETY ALERT SY MBO L IS US ED BOT H IN TH IS MA NU A L A ND ON THE MA CHINE TO I DENTIFY IMPORTA NT SA FETY MESSA G ES W HICH MUST BE FOLLOW ED TO AVOID A CCIDENTS. THIS SYM BO L MEA NS: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED! The saf ety alert symbol appear s above infor mation which a[...]

  • Page 7

    - 2 - WA RNING POTENT IAL HAZARD ♦ Engine exhaust contains carbon m onoxide, which is an odorless deadly poison. W HAT CAN HAPPEN ♦ Carbon monoxide can kill you and is also known to t he State of California t o cause bir t h def ects. HOW T O AVOI D T HE HAZARD ♦ Do not run eng ine indoor s or in a sm all confined area where dangerous carbon [...]

  • Page 8

    - 3 - DA NGER POTENT IAL HAZARD ♦ In certain condit ions gasoline is extremely flam m able and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignite g asoline vapors. A f ire or explosion from g asoline can burn you, others, and cause property damag e. HOW T O AVOI D T HE HAZARD ♦ Purchase and store g asoline only in an approved co[...]

  • Page 9

    - 4 - 1.4.5 Stop the blades when crossing surf aces other than g r ass; and w hen transport ing t he mower to and from t he ar ea t o be mowed. 1.4.6 Never operate the mower with defect iv e g uards, shields, or covers. Alw ays have safety shields, guards, switches, and other devices in place and in proper working condit ion. 1.4.7 Do Not chang e t[...]

  • Page 10

    - 5 - 1.5.5 Keep the mower and fuel cont ainer in locked storag e to prevent children f r om playing or tam per ing with them. 1.5.6 Gasoline powered equipment or fuel containers should not be stored in a basement or any enclosed area, where open pilot lig hts or heat appliances are present. 1.5.7 Max imum mowing result s and saf ety can only be ac[...]

  • Page 11

    - 6 - PART NO. 323741 LOCATI ON: Console PART NO. 323691 LOCATION: RH Side of Console PART NO. 303517 LOCATI ON: Left Side of Rear Surface on Engine Dec k PART NO. 403143 LOCATI ON: Right Side of Rear Surface on Engine Dec k PART NO. 413214 LOCATI ON: Right Side of Hydro Control Crank Arm PART NO. 603845 LOCATIO N: Rear Center of T op Surface of En[...]

  • Page 12

    - 7 - 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: Serial Nos. 220, 000 & Hi gher: VH3615KA; VH4815KA 2.2 ENGINE 2.2.1 Engine Specif icat ions: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal. (18.9 L.) 2.3.2 Type of Fuel: Regular unleaded g asoline, 87 oct ane or higher. I n countries using the r[...]

  • Page 13

    - 8 - 2.6.2 Hydraulic Filter is replaceable cart ridge type. P/N 513211: 10 microns, 18 psi bypass (Summer use above 32 ° F) P/N 523541: 40 microns, 18 psi bypass (W inter use below 32 ° F) 2.6.3 Speed Range: Forward 0 - 6. 2 m ph ( 10.0 km/ h) Reverse 0 - 2.2 mph ( 3. 5 k m/h) 2.7 WHEEL DRIVE SY STEM: Drive wheels are direct coupled to Park er/R[...]

  • Page 14

    - 9 - 2.11 TORQUE REQUIREMENTS BOLT LO CATION TORQ UE Blade/Cu tter Housing Spindle B olt ................................. 75-80 ft-lbs. Caster Bracket M ounts .................................................. 30-35 f t-lbs. Cutter De ck /Engine De ck M ount .................................... 30-35 ft-lbs. Engine M ounting Bolts (Kohler & K[...]

  • Page 15

    - 10 - b) Loosen clamp on eng ine control plate (See Fig ure 2). Att ach inner wire of the throt tle cable to the contr ol plat e lever and posit ion cable under cable clamp, do not t ig hten clamp. FIG 2 15 HP KA WASA KI SPEED CONTROL (THROTTLE CA BLE HOO K- UP) c) Pull the cable to the r ight when facing t he control plate until t he alignment ho[...]

  • Page 16

    - 11 - 3.13 Install the speed cont rol rod assembly (linka g e wi th the yoke inst alled on one end) into the end of the speed control lever located under neat h t he cent er of t he console. Insert t he end of the link age (opposite t he yok e) int o t he end of the speed control lever f rom the rig ht hand side and f asten with a hairpin cotter f[...]

  • Page 17

    - 12 - 4. OPERA TION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Pr esence Control (OPC) Levers: Locat ed on the upper handle assembly directly above the handle grips. When these l evers are depressed, the OPC system senses that t he operat or i s i n t he normal operat or's position. When the levers are released, the O PC system senses t hat the[...]

  • Page 18

    - 13 - Once the eng ine has st ar t ed, move the throt t le cont r ol lever t o t he m idway point and allow the engine to warm- up bef ore going to f ull t hr ottle. 4.1.7 “Of f-Run” Switch: Locat ed on t he console. Turn k ey to the “Run” position to allow the engine to be star t ed. Turn k ey to t he “ O f f” posit ion to shut engine[...]

  • Page 19

    - 14 - 4.2.1 Fill fuel t ank . For best r esult s use only clean f resh regular g rade unleaded gasoline with an octane rat ing of 87 or hig her . Regular g rade leaded gasoline may also be used; however, combustion chamber and cylinder head will requir e m or e f requent ser vice. See Eng ine Owner's Manual. Do not add oil to g a soline. DA N[...]

  • Page 20

    - 15 - WA RNING POTENT IAL HAZARD ♦ Engine exhaust contains carbon m onoxide, which is an odorless deadly poison. W HAT CAN HAPPEN ♦ Carbon monoxide can kill you and is also known to t he State of California t o cause bir t h def ects. HOW T O AVOI D T HE HAZARD ♦ Do not run eng ine indoor s or in a sm all confined area where dangerous carbon[...]

  • Page 21

    - 16 - CA UTION POTENT IAL HAZARD ♦ If t he neut ral lock latches ar e not completely engag ed t he drive levers could unexpectedly slip into the for ward drive position. W HAT CAN HAPPEN ♦ If t he drive levers slip into the drive position, t he unit could lurch f or ward and cause injur y or property damage. HOW T O AVOI D T HE HAZARD ♦ Be s[...]

  • Page 22

    - 17 - 4.3.8 Blade Disengagem ent : Push forward and down completely on the eng ag ement knob to diseng age the blades (See Section 4. 1.5). 4.4 TRA NSPORTING WA RNING POTENT IAL HAZARD ♦ Loading the m ower onto a t r ailer wi t hout strong enough or pr oper ly supported r amps could be dangerous. W HAT CAN HAPPEN ♦ The ram ps could collapse ca[...]

  • Page 23

    - 18 - 5.1 PERIODIC MA INTENA NCE 5.1.1 Check eng ine oil level. Serv ice Interv al: See Engine Ow ner's Manual a) Make sure engine is st opped and on a level surf ace. b) Check with engine cool. c) Clean area around dipstick. Remove dipstick and wi pe oil off . Reinsert the dipstick ( DO NOT screw into place). Rem ove dipstick and check oil l[...]

  • Page 24

    - 19 - h) Remove jack st ands ( or eq uivalent support) and lower deck t o g round. FIG. 6 BLA DE BOLT IN STA LLA T ION 5.1.4 Check saf et y interlock system. Serv ice Interv al: Daily a) For your saf et y, your Exmark mower is equipped with Operat or Pr esence Controls (O PC) . W hen either t he mower blades are engaged, or the speed control lever[...]

  • Page 25

    - 20 - d) Remove the oil drain plug from t he r ight hand side of the engine. Allow oil to drain, t hen replace drain plug. e) Replace the oil f ilter as per Eng ine O wner's Manual. Clean around oil filt er and unscr ew filter to r em ove. Before r einst alling new filter , apply a thin coating of oil on the surf ace of the r ubber seal. Turn[...]

  • Page 26

    - 21 - e) Loosen f ilt er 1/2 turn and allow a small amount of oil to leak f rom the oil filt er ( this allows air to be purged f rom the oil f ilter and supply hose f r om the hydraulic reservoir). Turn f ilt er clockwise until rubber seal cont act s t he filt er adapt er. Then t ig hten the f ilt er an additional 2/3 to 3/4 t ur n. f) Raise the r[...]

  • Page 27

    - 22 - e) To “pr ime” charge pump, loosen t wo hex socket head capscrews (shown in Figure 7) 1-1/2 turns only. Make sure engine is not runni ng. Lift charge pum p housing upward and w ait f or a steady f low of oil t o f low out fr om under housing . Retighten capscrew s . Do this for bot h pum ps. Note: Hydraulic reser voir can be pr essur ize[...]

  • Page 28

    - 23 - No. 4 Idler Pivot ( Pump Drive) Located Under Eng ine Deck No. 4 & 6 (Idler Pivots) Disassemble and grease once a month under a “ No Load” condit ion. c) Lubricate pivot points with a spray penetrating lubricant as directed below. SPRA Y LUBRICA NT CHART PIVOT POINT NO. OF P LACES 36” 48 ” SERVICE INTERVAL 1. Blade Engag ement Up[...]

  • Page 29

    - 24 - c) OPC lever setscrew s. d) Shoulder bolts in ends of speed control crank . e) Between the fuel t ank studs and the f uel tanks. f) Betw een t he shifter lever and t he k nob. Adhesives such as “Loctite RC/609 or RC/ 680” or “Fel-Pro Pro- Lock Retaining I or Retaining II” ar e used on t he f ollowing: a) OPC lever hubs and cross-shaf[...]

  • Page 30

    - 25 - 5.2.1 Blade Spacers: Blades may be adjusted f or cutting heig ht by using the f our 1/ 4" spacer s found on the blade spindle bolts (f actory setting is two above and tw o below). T his allows a 1" range in 1/4" incr em ent s of cutt ing height in any axle position. The same number of blade spacers must be used on all blades t[...]

  • Page 31

    - 26 - FIG. 8 A XLE and CAST ER HEI G HT A DJUSTMENT Refer t o t he following chart t o pr operly adjust desired cutt ing height. CUTTING HEIGHT A DJUS TME NT (1" to 4 1/4") AX L E POSITIO N (FIG. 9) NO. OF S PA CERS BELOW CAST ER 1/2" 3/16" NUMBER OF 1/ 4” BLADE SPA CERS BELOW SPI NDLE 4 3 2 1 0 A 0 0 1" 1 1/4" 1 1/[...]

  • Page 32

    - 27 - b) W ith blade drive engag ed (lever pulled up, adjust t he link age lengt h to where the lower end of the bellcrank just clears t he axle support g usset (See Figure 9) . Make sur e t he assist ar m is against the r ear assist arm stop on the deck ( See Fig ure 10). Push the lever down to the diseng ag ed position. T he assist ar m should c[...]

  • Page 33

    - 28 - FIG. 10 CUTTER DECK BELT ADJUSTMENT e) Proper belt t ension will require about 10 lbs. side pull on belt , halfway between pulleys, to deflect belt 1/2”. (See Fig ure 10, Point A). 5.2.6 Blade Brake Adj ust ment: a) Stop eng ine and r em ove spark plug wire(s). b) Disengag e the blades. c) Make sure the blade brake pad r est s ag ainst the[...]

  • Page 34

    - 29 - Note: T hese dr awings ar e viewed from under neat h t he engine deck FIG. 12 FIG. 13 36" B ELT GUIDE LOC A TION 48" B ELT GUIDE LOC A TION 5.2.8 Pump Drive Belt Tension Adj ustment: No adjustment necessary . 5.2.9 Hydro Drive Linkage Adj u st m ent : a) Adjust Speed Cont rol Linkag e and neut r al saf ety switch 1. Move the speed [...]

  • Page 35

    - 30 - Make sure you have not reached the end of t he neutral lock lat ch slot . If you have, short en t he dr ive lever link ag e. If the wheel turns while holding the dr ive lever in neutr al, the neutral contr o l link ages need to be adjusted. I f wheel stop then go to st ep 7. FIG. 15 HYDRO DRIVE LI NKAGE A DJUSTMENT 4. Loosen the nut against [...]

  • Page 36

    - 31 - Aft er adj usting the lef t hydro control link a g e, move the speed control lever to the mid-speed posit ion and then back to t he neut ral position. Recheck the lef t drive wheel rotation to see if fur t her adjustment is necessary - be sure the speed cont r ol lever is in t he neut r al position. If inconsi st ent neut ral occurs, check t[...]

  • Page 37

    - 32 - 4. If the unit tr ack s to one side or the ot her , t ur n the quick t rack k nob . Turn t he k nob right t o “ s t eer ” right, t u r n t he k nob left t o “ s t eer ” left. 5.2.10 Hydro Pump Spr ing Tension Setting : a) For medium or heavy duty drive conditions such as operation with a sulky on steep slopes, a hig her spr ing force[...]

  • Page 38

    - 33 - e) Check t hat there is f uel in t he t ank and that t he f uel valve is open. f) Check that t he spark plug wire(s) ar e pr oper ly connected. g) Check f or loose or f aulty w iring connections. I f it is necessary to disconnect wire connectors, Do Not pull on t he wi r es while disconnecting. h) Check f or corrosion at all wiring connect i[...]

  • Page 39

    - 34 - 8. WIRING DIA GRAM[...]

  • Page 40

    - 35 - 9. HYDRA ULIC DIAGRA M[...]

  • Page 41

    - 36 - 10. WA RRANTY Limited W arranty Exmark Comm ercial Turf Equipment Exmar k Mfg. Co. Inc. ("Exmar k ") warrants on the ter m s and condit ions her ein, t hat it will repair, replace or adj ust any part manuf act ur ed by Exmark and found by Exmark( in t he exercise of its reasonable discretion) to be defect ive in f act or y material[...]

  • Page 42

    - 37 - As a condition to this warrant y, cust om er shall have read t he oper at or's manual and shall have returned t o Exmark , within the prescribed time, the enclosed warranty registrat ion car d. The sole liability of Exmar k with respect to this warrant y shall be repair and r eplacem ent as set for t h her ein. Exmark shall have no liab[...]

  • Page 43

    - 38 - T H I S I S A 1 5 ° S L O P E T H I S I S A 1 0 ° S L O P E T H I S I S A 5 ° S L O P E ALIGN THIS EDGE WITH A VERTICAL SURF ACE (TREE, BUILDING, F E NCE POST , POLE ETC.) EXAMPLE: COMP ARE SLOPE WITH FOLDED EDGE. FOLD ALONG APP ROPRIA TE LINE T HI S I S A 2 0 ° S L O P E[...]

  • Page 44

    SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ™ LAZER Z ™ HP TURF RANGER ® TURF TRACER ® TURF TRACER ® HP VIKING HYDRO METRO ™ METRO ™ HP SELF STEERIN G SULKY GRASS CATCHER MICRO-MULCH ™ ACCESS ORY ® MFG. C O. I NC. ©1997,1998, 1999 PA RT NO. 850654 EXMARK MFG. CO . INC. (402) 223-6300 INDUSTRIAL PA RK BOX 808 FA X ([...]