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Exmark LZ27KC605 manual

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Table of contents for the manual

  • Page 1

    For Serial Nos. 850,000 & Higher Lazer Z (LZA Units) Part No. 4500-567 Rev. D LAZER Z ® MODELS ADVANTAGE SERIES MODELS[...]

  • Page 2

    - 1 -[...]

  • Page 3

    -2- READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Brake Handle Assembly .................................................18 Caster Wheel Assembly .................................................12 Controls Group ...............................................................15 Decal Gro[...]

  • Page 4

    48” DECK GROUP -3- Item Part No. Description Qty. 1 116-1978 Asm, 484 Deck With Decals ................. 1 2 98-5975 Washer, Spring Disc 3/8 ....................... 3 3 109-7429 Washer, Blade Drive ............................. 3 4 116-0133 Extension-Spring ................................... 1 5 99-2842 Spacer ...................................[...]

  • Page 5

    48” DECK W/DECALS ASSEMBLY – 116-1978 -4- Item Part No. Description Qty. 2 1-303508 Decal, Warning, Discharge ..................... 1 3 1-403005 Decal, Danger......................................... 2 4 1-633922 Decal, Antiscalp ...................................... 1 5 98-5954 Decal, Cover, Missing ............................ 2 Item Part No[...]

  • Page 6

    52” DECK GROUP -5- Item Part No. Description Qty. 1 116-1984 Asm, 524 Deck With Decals ................. 1 2 98-5975 Washer, Spring Disc 3/8 ....................... 3 3 109-7429 Washer, Blade Drive ............................. 3 4 116-0133 Extension-Spring ................................... 1 5 99-2842 Spacer ...................................[...]

  • Page 7

    52” DECK W/DECALS ASSEMBLY – 116-1984 -6- Item Part No. Description Qty. 2 1-303508 Decal, Warning Discharge ...................... 1 3 1-403005 Decal, Danger......................................... 2 4 1-633922 Decal, Antiscalp ...................................... 1 5 98-5954 Decal, Cover Missing ............................. 2 Item Part No[...]

  • Page 8

    60” DECK GROUP -7- Item Part No. Description Qty. 1 116-1987 Asm, Deck 604 Push With Decals ........ 1 2 103-4051 Kit, Anti-Scalp Roller ............................. 4 3 103-6403 Blade, Notched .................................... 3  103-6393 Blade, Mulching .................................... 3 103-6388 Blade, Low Lift .....................[...]

  • Page 9

    60” DECK W/DECALS ASSEMBLY – 116-1987 -8- Item Part No. Description Qty. 2 1-303508 Decal-Warning, Discharge ..................... 1 3 1-403005 Decal-Danger ......................................... 2 4 1-633922 Decal, Antiscalp ...................................... 1 5 98-5954 Decal-Cover, Missing ............................. 2 Item Part No.[...]

  • Page 10

    DECK IDLER ASSEMBLY – 109-2883 -9- Item Part No. Description Qty. 1 43-0940 Spacer-Hub, Blower ............................... 1 2 103-2916 Guard, Top ............................................. 1 3 103-3504 Bearing, Spherical .................................. 2 4 103-3505 Seal, Double Lip ..................................... 1 5 103-3506 Sea[...]

  • Page 11

    MAINFRAME GROUP -10- Item Part No. Description Qty. 1 116-2124 Frame, Main 48/52 W/Decals .................. 1 116-2126 Frame, Main 60 W/Decals ....................... 1 1:2 107-2112 Decal, Warning ........................................ 1 1:3 103-2076 Decal, Caution Hot Surface ..................... 2 1:4 116-0205 Decal, Belt Drive ..............[...]

  • Page 12

    ROPS ASSEMBLY – 116-2882 -11- Item Part No. Description Qty. 3 109-6653 Spacer .................................................... 2 4 116-0019 Asm, Rops Upper W/Decal .................... 1 4:2 107-2102 Decal, Warning, Folding Rops ................ 1 5 109-5337 Bumper, Rops......................................... 2 6 116-0104 Asm, Spring Pin .[...]

  • Page 13

    CASTER WHEEL ASSEMBLY -12- Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 2 1-543511 Seal, Grease ....................................... 1 3 116-1963-01 Wld, Caster Fork ................................. 1 4 1-633508 Washer, Spring Disc ........................... 3 5 116-1949 Asm, Wheel And Tire W/Axle .....[...]

  • Page 14

    DECK SUPPORT GROUP -13- Item Part No. Description Qty. 4 99-5107 Nut, Lock 1/2-13 ..................................... 6 8 116-0818-03 Support-Bearing, Cross Shaft Rear ........ 2 9 109-7173 Bearing-Cross, Rear Shaft ..................... 2 10 3231-4 Bolt, Carriage 3/8-16 x 1 1/2 ................... 2 11 104-8301 Nut, Nyloc 3/8-16 Flg ............[...]

  • Page 15

    HEIGHT OF CUT ASSEMBLY – 116-1970 -14- Item Part No. Description Qty. 1 62-1330 Bolt-Shoulder .......................................... 1 2 109-7130 Grommet ................................................. 1 3 104-8301 Nut, Nyloc 3/8-16 Flg .............................. 1 4 109-7124 Spring, Extension ................................... 1 5 109[...]

  • Page 16

    CONTROLS GROUP -15- Item Part No. Description Qty. 1 109-8484 Console, Panel W/Decal (48” & 52”) ...... 1 116-1845 Console, Panel W/Decal (60”) ................ 1 1:2 109-8483 Decal, Control Panel .............................. 1 1:3 109-7330 Decal, Fuse ............................................ 1 2 116-1972 Asm, Throttle Cable (48” [...]

  • Page 17

    MOTION CONTROL GROUP -16- Item Part No. Description Qty. 1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1 1:2 109-8054 Bushing, Flanged ................................... 4 2 116-0881 Asm, Mot Ctrl/Bushing LH ...................... 1 2:2 109-8054 Bushing, Flanged ................................... 4 3  116-0648 Screw, HH 5/16-18 x 1[...]

  • Page 18

    PARK BRAKE GROUP -17- Item Part No. Description Qty. 1 116-1878 Asm, Brake Handle ................................ 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 ....................... 2 3 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 2 4 60-1730 Pin-Clevis ............................................... 2 5 3272-1 Pin, Cotter 1/16 x 1/2 ...[...]

  • Page 19

    BRAKE HANDLE ASSEMBLY – 116-1878 -18- Item Part No. Description Qty. 1 99-5107 Nut, Lock 1/2-13 ..................................... 1 2 117-0380 Spacer .................................................... 1 3 115-3580 Arm-Brake, LH ........................................ 1 4 117-0376 Spring-Torsion, RH ................................. 1 5 115[...]

  • Page 20

    SEAT GROUP -19- Item Part No. Description Qty. 1 116-3380 Seat, Exmark .......................................... 1 4 116-2323 Mount, Seat W/Decals ............................ 1 4:2 109-7069 Decal, Console ....................................... 1 4:3 116-0211 Decal, Service Aid .................................. 1 6 3230-23 Bolt, Carriage 5/16-18[...]

  • Page 21

    SEAT W/TRACKS ASSEMBLY – 116-3380 -20- Item Part No. Description Qty. 1 116-2871 Cushion-Seat .......................................... 1 2 110-5719 Armrest Kit W/Brackets .......................... 1 3 103-3520 Cushion, Seat Back ................................ 1 4 116-2878 Switch-Seat ........................................... 1 5 1-643255 T[...]

  • Page 22

    FUEL TANK GROUP -21- Item Part No. Description Qty. 1 116-2035 Fuel Tank Asm ....................................... 1 2 32128-33 Nut, Whizlock 1/4-20 .............................. 2 3 109-2365 Bumper-Rubber (W/Stud) ....................... 2 Item Part No. Description Qty. 6 105-1853 Clamp-Hose ........................................... . 1 7 109[...]

  • Page 23

    FUEL TANK ASSEMBLY – 116-2035 -22- Item Part No. Description Qty. 2 46-6560 Bushing .................................................. 2 3 116-2459 Kit, Fuel Line With Grommet .................. 1 4 116-2288 Fitting, 90 Elbow ..................................... 1 5 116-2251 Cap, Fuel ................................................ 1 6 1-603770[...]

  • Page 24

    ENGINE GROUP – 20HP KAWASAKI -23- Item Part No. Description Qty. 2 98-5975 Washer, Spring Disc 3/8 ......................... 4 3 109-6919 Washer, Clutch ....................................... 1 4 1-603610 Washer, Spring Disc 7/16 ....................... 2 5 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1 6 104-8301 Nut, Nyloc 3/8-16 [...]

  • Page 25

    ENGINE GROUP – 27HP KOHLER -24- Item Part No. Description Qty. 2 109-9905 Sheave ................................................... 1 3 116-1620 Kit, Clutch CMS 200 ............................... 1 4 109-6919 Washer, Clutch ....................................... 1 5 1-603610 Washer, Spring Disc 7/16 ....................... 2 6  109-9762 Scr[...]

  • Page 26

    HYDRAULIC GROUP -25- Item Part No. Description Qty. 1 116-1255 Asm, Pump Idler ..................................... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg .............................. 1 3 116-2976 Hydro, LH 12CC No Fan ........................ 1 4 116-1953 Belt, V ..................................................... 1 5 116-0133 Spring, Extension .[...]

  • Page 27

    HYDRAULIC GROUP -26- Item Part No. Description Qty. 1 116-1758 Bracket, Anchor Cable ........................... 1 2 116-3052 Cover, Shaft............................................ 1 3 116-0234 Kit, Pulley Hydro ..................................... 1 4 116-0235 Handle, Bypass Valve Hydro .................. 1 5 116-0236 Dipstick, Hydro W/Gasket..[...]

  • Page 28

    PUMP IDLER ASSEMBLY – 116-1255 -27- Item Part No. Description Qty. 2 43-0940 Spacer-Hub, Blower ............................... 1 3 103-3504 Bearing, Spherical .................................. 2 4 103-3505 Seal, Double Lip ..................................... 1 5 103-3506 Seal, Single Lip ...................................... 1 6 109-6658 Nut[...]

  • Page 29

    ELECTRICAL GROUP -28- Item Part No. Description Qty. 2  115-2796 Harness-Wire, Main (Air-Cooled) ........... 1 2:1 103-3895 Diode-TVS .............................................. 1 2:2 218-578 Fuse-10 Amp .......................................... 1 2:3 109355 Fuse-15 Amp .......................................... 1 2:4 109102 Fuse-25 Amp ....[...]

  • Page 30

    DECAL GROUP -29- Item Part No. Description Qty. 1 109-7069 Decal, Console ....................................... 1 2 107-2102 Decal, ROPS Folding ............................. 1 3 1-403005 Decal, Danger......................................... 2 4 109-3148 Decal, Bolt Torque .................................. 1 5 107-2112 Decal, Warning Slope ....[...]

  • Page 31

    ELECTRICAL DIAGRAM -30-[...]

  • Page 32

    ELECTRICAL LOGIC SCHEMATIC -31-[...]

  • Page 33

    -32- NOTES[...]

  • Page 34

    -33- SERVICE RECORD Date Description of Work Done Serv ice Done By[...]

  • Page 35

    -34-[...]

  • Page 36

    © 2011 Exmark Mfg. Co., Inc. Part No. 4500-567 Rev. D Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 All Rights Reserved Printed In USA[...]