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Exmark LAZER Z 4500-484 manual

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Table of contents for the manual

  • Page 1

    For Serial Nos. 790,000 & Higher Part No. 4500-484 R ev. B LAZER Z ® MODELS[...]

  • Page 2

    - 1 -[...]

  • Page 3

    -2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Brake Handle Assemb ly ................................................ 22 Caster Wheel Assembly ........................................... 15- 16 Controls Group .............................................................. 19 [...]

  • Page 4

    48” DECK GROUP -3- Item Part No. Descrip tion Qty. 1 109-9008 Asm , Deck W / Dec als 486. .... . .... . .... . . .... 1 2 98-5975 W asher, Spri ng Di sc 3/8 . . .... . .... . .... . . .... . 3 3 10 3-3 037 Bushin g, Spline d .................................. 3 4 11 6-0 133 Sprin g, Exte nsion ................................. 1 5 109-9851 Axle, [...]

  • Page 5

    48” DECK W /DECALS ASSEMBLY – 109-9008 -4- Item Part No. Descript ion Qty. 2 1-303508 Decal, Di s charge W arning .... .... . .... . .... . .. 1 3 1- 403 005 Decal , Dang er ........................................ 2 4 1- 633922 Decal , Anti-Sca lp ................................... 1 5 98 -5954 Decal , Dang er ................................[...]

  • Page 6

    52” DECK GROUP -5- Item Part No. Descrip tion Qty. 1 109-9149 Asm , Deck W / Dec als 526. .... . .... . .... . . ... 1 2 98-5975 W asher, Spri ng Di sc 3/8 . . .... . .... . .... . . .... . 3 3 10 3-3037 Bushi ng, Sp lined .................................. 3 4 11 6-0133 Spri ng, Ex tension ................................. 1 5 109-9851 Axle, Ant[...]

  • Page 7

    52” DECK W /DECALS ASSEMBLY – 109-9149 -6- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. . . .... . .... . .... . . 1 3 1- 403005 Deca l, Da nger ........................................ 2 4 1- 633922 Decal , Antiscalp ..................................... 1 5 98-5954 Decal, Cover, Missing .. . .... . .... . . .... .[...]

  • Page 8

    60” DECK GROUP -7- Item Part No. Descrip tion Qty. 1 109-9148 Asm , Deck W / Dec als 606. .... . .... . .... . . ... 1 2 98-5975 W asher, Spri ng Di sc 3/8 . . .... . .... . .... . . .... . 4 3 10 3-3037 Bushi ng, Sp lined .................................. 3 4 11 6-0133 Spri ng, Ex tension ................................. 1 5 109-9851 Axle, Ant[...]

  • Page 9

    60” DECK W /DECALS ASSEMBLY – 109-9148 -8- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. . . .... . .... . .... . . 1 3 1- 403005 Deca l, Da nger ........................................ 2 4 1- 633922 Decal , Antiscalp ..................................... 1 5 98-5954 Decal, Cover, Missing .. . .... . .... . . .... .[...]

  • Page 10

    72” DECK GROUP -9- Item Part No. Descrip tion Qty. 1 109-9133 Asm , Deck W / Dec als 726. .... . .... . .... . . ... 1 2 98-5975 W asher, Spri ng Di s c 3/8 .. .... . .... . . .... . .... . 4 3 10 3-3037 Bushi ng, Sp lined .................................. 3 4 11 6-0133 Spri ng, Ex tension ................................. 1 5 109-9851 Axle, Ant[...]

  • Page 11

    72” DECK W /DECALS ASSEMBLY – 109-9133 -10- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. . . .... . .... . .... . . 1 3 1- 403005 Deca l, Da nger ........................................ 2 4 1- 633922 Decal , Antiscalp ..................................... 1 5 98-5954 Decal, Cover, Missing .. . .... . .... . . .... [...]

  • Page 12

    DECK IDLER ASSEMBLY – 109-2883 -11- Item Part No. Descript ion Qty. 1 43 -0940 Spacer -Hub, Blow er ............................... 1 2 10 3-2916 G uard , Top............................................. 1 3 10 3-3504 Bear ing, Sp her ical.................................. 2 4 10 3-3505 Seal , Dou ble Lip..................................... 1 5 [...]

  • Page 13

    CUTT ER HOUSING ASSEMBLY – 103-9539 -12- Item Part No. Descript ion Qty. 1 92 -5581 Ring-R etaining ....................................... 1 2 109-2064 Asm , Bearing W / O-Ri ngs .... . .... . . .... . .... . .. 2 3 10 3-5895 O-Ri ng ................................................... 4 Item Part No. Descript ion Qty. 4 103-9506 Spacer, Bear ing[...]

  • Page 14

    MAINFRAME GROUP -13- Item Part No. Descript ion Qty. 1 109-7345 Frame, Main 48/ 52 W /Decals. .... . . .... . . .... . 1 109-7347 Fram e, Main 60 W / Decals ..... . ..... .... . . .... . 1 109-7349 Fram e, Main 72 W / Decals ..... . ..... .... . . .... . 1 1:2 109-9477 Decal, W arning Spring Load ...... . .... . . .... . . 2 1:3 1 07-211 2 D ecal, [...]

  • Page 15

    ROPS ASSEMBLY – 116-0230 -14- Item Part No. Descript ion Qty. 3 10 9-6653 Space r ................................................... 2 4 116-0019 Asm , Rops Upper W /Dec al .... .... . .... . .... . . 1 4:2 107-2102 Decal, W arning, Folding Rops .... .... . .... . . 1 5 10 9-5337 Bumper, Rops ........................................ 2 6 11 6-010[...]

  • Page 16

    CASTER W HEEL ASSEMBLY – 48” & 52” -15- Item Part No. Descri ption Qty. 1 1-543509 Cone, Beari ng Tapered Rol l er ... . .... . . .. 2 2 1- 543511 Seal, Grea se ...................................... 1 3 109 -1092- 01 Wld, Caster For k ................................ 1 4 1-633508 W asher, S pri ng Di s c .... . . .... . .... . .... . ...[...]

  • Page 17

    CASTER W HEEL ASSEMBLY – 60” & 72” -16- Item Part No. Descri ption Qty. 1 1-543509 Cone, Beari ng Tapered Rol l er ... . .... . . .. 2 2 1- 543511 Seal, Grea se ...................................... 1 3 1-633508 W asher, S pri ng Di s c .... . . .... . .... . .... . .... . . 3 4 10 3-1474 -01 Fork- Caster ................................[...]

  • Page 18

    DECK SUPPORT GROUP -17- Item Part No. Descript ion Qty. 1 86 -1990 W asher .................................................. 6 2 99-5 107 Nut, L ock 1/2-13 .................................... 1 2 3 104-8301 Nut, Nyloc 3/ 8-16 Flg (48”, 52” & 60”) .... 12 104-8301 Nut, Nyl oc 3/8-16 Flg (72”) ... .... . .... . . .... . .. 10 4 109- 501[...]

  • Page 19

    HEIGHT OF CUT ASSEMBLY – 109-7438 -18- Item Part No. Descript ion Qty. 1 62 -1330 Bolt-Sh oulder ......................................... 1 2 10 9-7130 Gro mmet ................................................ 1 3 104-8301 Nut, Nyloc 3/8-16 Flg ..... . . .... . .... . .... . .... . . . 1 4 10 9-7124 Sprin g, Extensi on ..........................[...]

  • Page 20

    CONTROLS GROUP -19- Item Part No. Descript ion Qty. 1 109-8484 Console, Panel W / Decal ... .... ..... ..... .... ... 1 1:2 109-8483 Decal, Cont rol Panel . .... ..... .... ..... .... ..... .. 1 1:3 109-7330 Decal, Fus e.... ..... ..... ..... .... ..... ..... .... ..... .. 1 2 109-4601 Asm , Choke Cable (34HP Kawasak i ) ..... 1 109-8165 As m , Cho[...]

  • Page 21

    MOTION CONTROL GROUP -20- Item Part No. Descript ion Qty. 1 116-0880 Asm , Mot Ctrl/Bus hing RH . .... . .... . .... . . .... 1 1:2 1 09-8054 Bushi ng, Flanged ................................... 4 2 116-0881 Asm , Mot Ctrl/Bus hing LH .... .... . .... . .... . ... 1 2:2 1 09-8054 Bushi ng, Flanged ................................... 4 3 V 116-0648[...]

  • Page 22

    PARK BRAKE GROUP -21- Item Part No. Descript ion Qty. 1 11 7-0383 Asm, Brake Hand le ................................ 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 ...... .... . .... . .... . . 2 3 104-8300 Nut, Nyloc 5/16-18 Flg .... . .... . .... . .... . . .... . . 2 4 60 -1730 Pin-C levis............................................... 2 5 32 72-1 Pin ,[...]

  • Page 23

    BRAKE HANDLE ASSEMBLY – 117-0383 -22- Item Part No. Descript ion Qty. 1 99 -5107 Nut, L ock 1/2-13 .................................... 1 2 11 7-0380 Space r ................................................... 1 3 11 5-3580 Arm, Bra ke LH ....................................... 1 4 117-0376 Spring Torsi on RH ..... .... . .... . .... . .... . . .[...]

  • Page 24

    SEAT GROUP -23- Item Part No. Descript ion Qty. 1 116- 0036 Asm, Seat W/Tracks .............................. 1 3 109- 9034 Sea t Isolato r........................................... 4 4 109-9036 Mount, Seat W / Dec als ... . . .... . .... . .... . .... . . . 1 4:2 1 09-706 9 D ecal, Console ...................................... 1 4:3 116- 0211 De[...]

  • Page 25

    SEAT W /T RACKS ASSEMBLY – 116-0036 -24- Item Part No. Descript ion Qty. 1 109- 9801 Set, Sea t Tra c k ...................................... 1 2 109- 9812 Set, Arm Rest Pads ............................... 1 3 109- 9815 Kit, Ar m Rest Set ................................... 1 4 116-0751 Kit, S eat Belt (short buckle) ... . . .... . .... . .... [...]

  • Page 26

    FUEL TANK GROUP -25- Item Part No. Descript ion Qty. 1 10 9-9357 Asm , Fue l Tank...................................... 1 109-9656 As m , Fuel Tank W / O S ender .. ..... ..... ..... 1 6 3212 8-33 Nu t, Whizlock 1/4 -20 .............................. 2 11 109-2365 Bumper-Rubber (W /S tud) ..... .... ..... ..... ... 2 Item Part No. Descript ion Qty.[...]

  • Page 27

    FUEL TANK ASSEMBLY – 109-9357 & 109-9656 -26- Item Part No. Descript ion Qty. 2 46 -6560 Bushin g.................................................. 4 3 109-9364 Fitting, Fuel W /Line And Sc reen .... . . ..... . 1 4 91 07944 Screw -Pan ............................................. 5 5 32 53-17 W asher, L ock 3/16 .............................[...]

  • Page 28

    ENGINE GROUP – 23HP KAW ASAKI -27- Item Part No. Descript ion Qty. 2 1-303334 W asher, S pri ng Di s c 5/16 ...... . .... . .... . . .... 6 3 10 9-6919 W ashe r, Clutch ...................................... 1 4 1-603610 W asher, S pri ng Di s c 7/16 ...... . .... . .... . . .... 2 5 1-807259 Key, Machine 1/ 4 x 1/4 x 1 .. .... . . .... . .... . [...]

  • Page 29

    ENGINE GROUP – 23-27HP KOHLER -28- Item Part No. Descript ion Qty. 2 10 9-9905 Shea ve, W /Hub...................................... 1 3 109-9282 Clutch, CMS-200 W /Spot B rak e .. . .... . .... . 1 4 10 9-6919 W ashe r, Clutch ...................................... 1 5 1-603610 W asher, S pri ng Di s c 7/16 ...... . .... . .... . . .... 2 6 V 10[...]

  • Page 30

    ENGINE GROUP – 29HP KAW ASAKI -29- Item Part No. Descript ion Qty. 2 10 9-9905 Sheav e, W /Hub...................................... 1 3 109-9282 Clutch, CMS-200 W / Spot Brak e .. . . .... . .... 1 4 10 9-6919 W ashe r, Clutch ...................................... 1 5 1-603610 W as her, Spring Dis c 7/16 ...... . .... . .... . .... . 2 6 V 109-[...]

  • Page 31

    ENGINE GROUP – 34HP KAW ASAKI -30- Item Part No. Descript ion Qty. 2 10 9-9905 Shea ve, W /Hub...................................... 1 3 10 9-5004 Clu tch, CM S-250.................................... 1 4 10 9-6919 W ashe r, Clutch ...................................... 1 5 1-603610 W asher, S pri ng Di s c 7/16 ...... . .... . .... . . .... 2 6 [...]

  • Page 32

    HYDRAULIC GROUP -31- Item Part No. Descript ion Qty. 1 10 9-2182 Asm, Pump Id ler .................................... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg ..... . . .... . .... . . .... . .... . . 1 3 116-1322 Hydro, LH 12CC W /Check (48 ” & 52” ) .............................. 1 116-1326 Hydro, LH 16CC W /Shock (60” & 7 2”) ........[...]

  • Page 33

    PUMP IDLER ASSEMBLY – 109-2182 -32- Item Part No. Descript ion Qty. 2 43-0940 Spacer-Hub, B lower .... .... . .... . . .... . .... . .... . . 1 3 10 3-3504 Bear ing, Sphe rical.................................. 2 4 10 3-3505 Seal , Dou ble Lip..................................... 1 5 10 3-3506 Seal , Sing le L ip .................................[...]

  • Page 34

    ELECTRICAL GROUP -33- Item Part No. Descript ion Qty. 2 V 11 5-27 96 Harn ess, W ire, Main .............................. 1 2:1 1 03-3895 Diode, TVS ............................................ 1 2:2 2 18-578 Fuse, 10 Amp ........................................ 1 2:3 1 09355 Fuse, 1 5 Amp ........................................ 1 2:4 1 09102 Fuse[...]

  • Page 35

    DECAL GROUP -34- Item Part No. Descript ion Qty. 1 10 9-7069 Decal , Con sole ...................................... 1 2 109-9477 Decal, W arni ng S pri ng Load .. . .... . . .... . .... 2 3 107-2102 Decal, ROP S Folding .... .... ..... ..... ..... .... .. 1 4 98 -5954 Decal , Dang er ........................................ 2 5 1- 403005 Decal , D[...]

  • Page 36

    ELECTRICAL DIAGRAM -35-[...]

  • Page 37

    ELECTRICAL LOGIC SCHEMATIC -36-[...]

  • Page 38

    -37- SERVICE RECORD Date Description o f Work Done Service Done By[...]

  • Page 39

    -38-[...]

  • Page 40

    © 2009 Exmark Mf g. Co., Inc. Part No. 4500-484 Rev . B Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Righ ts Reserved Print ed In USA .[...]