Exmark 4500-380 manual

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A good user manual

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First and foremost, an user manual of Exmark 4500-380 should contain:
- informations concerning technical data of Exmark 4500-380
- name of the manufacturer and a year of construction of the Exmark 4500-380 item
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- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Exmark 4500-380 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Exmark 4500-380, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Exmark service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Exmark 4500-380.

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Table of contents for the manual

  • Page 1

    For Serial Nos. 790,000 & Higher Part No. 4500-380 R ev. B LAZER Z ® XS DIESEL MODELS[...]

  • Page 2

    -i-[...]

  • Page 3

    -2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Cooling Gr oup ............................................................. 19-20 Deck Group ..................................................................... 3- 5 Decal Gr oup ...............................................[...]

  • Page 4

    DECK GROUP -3- Item Part No . Descr iptio n Qty. 1 1-303334 W asher, Spri ng Di sc 5/16 ..... . . .... . .... . .... . 1 2 1- 303 537 Stud, Belt S hield .................................... 2 3 1-322110 W ld, Belt Guide .. ..... ..... ..... .... ..... ..... ..... .. 1 4 1-323385 Knob . ..................................................... 2 5 1- 32[...]

  • Page 5

    DECK GROUP -4-[...]

  • Page 6

    DECK GROUP (cont.) -5- Item Part No . Descr iptio n Qty. 1 1-513208 W asher, Spri ng Di sc 5/8 . . .... . . .... . .... . .... . . 1 2 1- 632 199 -01 W ld, Pin D eck Str ut................................ 2 3 1-633029 Balljoint .. ..... ..... ..... ...... ..... ..... ..... ...... ..... . 2 4 1- 633 447 Cha in, Deck Lift ............................[...]

  • Page 7

    SPINDLE A SSEMBLY -6- Item Part No . Descr iptio n Qty. 1 109-2102 Asm , Cutter Hous ing Complet e. . .... . . .... . . 3 2 32 96- 39 Nut, N yloc 3/8-1 6 ................................... 18 3 92-5581 Retaining Ring, Internal . .... . . .... . .... . .... . .... 3 4 10 3-3 037 Bushin g, Spline d .................................... 3 5 109-2064 A[...]

  • Page 8

    FRONT FRA M E GROUP -7- Item Part No . Descr iptio n Qty. 1 V 109-2072 Asm , Front Fram e (60”) ... . ..... ..... ..... ..... . 1 V 109-2073 Asm , Front Fram e (66”) ... . ..... ..... ..... ..... . 1 V 109-2074 Asm , Front Fram e (72”) ... . ..... ..... ..... ..... . 1 2 30 2-1 9 Zerk, 1/4 -28 Stra ight .............................. 5 3 109-[...]

  • Page 9

    FRONT FRA ME GROUP -8-[...]

  • Page 10

    MA IN FRA ME GROUP -9- Item Part No . Descr iptio n Qty. 1 1- 513 658 Bumper .................................................. 2 2 1- 633 964 -03 Stop, P ark Br ake.................................... 1 3 322-5 Screw, HH 5/16-18 x 1 . .... . .... . .... . .... . . .... . 6 4 323-39 Screw, HH 3/8-16 x 5 .. . .... . .... . .... . .... . .... . . 2 5[...]

  • Page 11

    MA IN FRA ME GROUP -10-[...]

  • Page 12

    FUEL GROUP -11- Item Part No . Descr iptio n Qty. 1 92 -23 79 Clamp, F uel Line.................................... 14 2 32 96- 2 Nut, Ny loc #1 0-2 4 .................................. 3 3 321-3 Screw, HH 1/4-20 x 5/8 ..... . .... . .... . .... . .... . 1 4 X 1-63 3023 Stud , Fue l Tan k ..................................... 6 5 1-633349 Spring, C[...]

  • Page 13

    FUEL GROUP -12-[...]

  • Page 14

    PA RK BRA KE GROUP -13- Item Part No . Descr iptio n Qty. 1 1- 513 140 Bushin g.................................................. 2 2 10 9-2 230 Spri ng, Brake Rod.................................. 2 3 323-58 Bolt, HH 3/8-16 x 6 Tap.... .... . .... . .... . . .... . . 2 4 32 96- 39 Nut, N yloc 3/8-1 6 ................................... 4 5 32 18- [...]

  • Page 15

    MOTION CONTROL GROUP -14- Item Part No . Descr iptio n Qty. 1 1-303105 Yoke . ..................................................... 2 2 10 9-2 339 Dampe r .................................................. 2 3 1- 5430 17 Balljoi nt (RH).......................................... 2 4 10 9-3 769 Bushin g, Nylon....................................... 2[...]

  • Page 16

    ENGINE GROUP -15- Item Part No . Descr iptio n Qty. 1 1-303334 W asher, Spri ng Di sc 5/16 ..... . . .... . .... . .... . 5 2 10 9-1 245 Washer .................................................. 1 3 1-603610 W asher, Spri ng Di sc 7/16 ..... . . .... . .... . .... . 2 4 1-805005 W asher, Loc k 5/16 Heavy .. . . .... . .... . .... . . .. 5 5 1-80701[...]

  • Page 17

    ENGINE GROUP -16-[...]

  • Page 18

    ENGINE DECK GROUP -17- Item Part No . Descr iptio n Qty. 1 1- 603 496 Bushin g, Idler ......................................... 1 2 1- 603 805 Pulle y, Idler ............................................ 1 3 32 96- 39 Nut, N yloc 3/8-1 6 ................................... 1 4 1- 633 166 Pulle y, Idler ............................................ 1 [...]

  • Page 19

    HOOD A ND PANEL GROUP -18- Item Part No . Descr iptio n Qty. 1 923786 Rivet . ..................................................... 4 2 1- 6431 87 Seal, Trim 20" ........................................ 2 3 1- 643 188 Latch , Rubber ........................................ 2 4 1-803072 Rivet . ..................................................[...]

  • Page 20

    COOLING GROUP -19- Item Part No . Descr iptio n Qty. 1 1-303287 Tie, Cable 5 1/2 (S m all) ...... ..... ..... ..... .... 3 2 1- 513 645 Bushin g.................................................. 1 3 1- 513 658 Bumper .................................................. 2 4 1-633989 Clamp .................................................... 4 5 1- 643[...]

  • Page 21

    COOLING GROUP -20-[...]

  • Page 22

    HYDRA ULIC GROUP -21- Item Part No. Descript ion Qty. 1 1-303335 Tie, Cable 7 15/16 (Large) ... ..... ..... ..... ... 2 2 11 2-9 771 Washer .................................................. 2 3 1- 603 401 Space r ................................................... 1 4 9000784 Bolt, Carri age 3/ 8-16 x 5 ... . .... . . .... . .... . .... 1 5 32 128[...]

  • Page 23

    HYDRA ULIC GROUP -22-[...]

  • Page 24

    DECA L GROUP -23- Item Part No . Descr iptio n Qty. 1 109-3148 Decal, B ol t Torque ..... ..... .... . . .... . ..... .... . . . 1 2 10 9-7 949 Deca l, Wheel H ub .................................. 2 3 98-5954 Decal, Mis sing Cover .... . .... . . .... . .... . .... . . .. 3 4 1- 513 742 Deca l, No Step....................................... 2 5 11[...]

  • Page 25

    DECA L GROUP -24-[...]

  • Page 26

    ELECTRICA L GROUP -25- Item Part No . Descr iptio n Qty. 1 1-303335 Tie, Cable 7 15/16 (Large) ... ..... ..... ..... ... 5 2 1- 513 051 Sw itch, N.O. ........................................... 2 3 1-513374 Meter, Engine Hours .... ..... .... ..... ..... .... ... 1 4 1-543792 W ingnut, Nyl oc 1/4-20.. .... . . .... . .... . .... . . .... 2 5 1-6331[...]

  • Page 27

    ELECTRICA L DIA GRA M -26-[...]

  • Page 28

    ELECTRICA L LOGIC SCHEMA TIC -27-[...]

  • Page 29

    -28- SERVICE RECORD Date Description of Work Done Service Done By[...]

  • Page 30

    -29- NOTES[...]

  • Page 31

    -30-[...]

  • Page 32

    © 2009 Exmark Mf g. Co., Inc. Part No. 4500-380 Rev . B Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Rig hts Reserved Print ed In USA[...]