Enviro EG28-120 manual

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Table of contents for the manual

  • Page 1

    BY: SHERWOOD INDUSTRIES LTD O WNER ’S MANU AL EG28-120 E G 2 8 D V SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. PLEA SE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE This appliance may be installed in an after market permanently located, manufactured (mobile) home, where not prohibit[...]

  • Page 2

    FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIRO” HEA TER, PLEASE CAREFULL Y READ THE FOLLO WING INFORMA TION: • All ENVIRO gas-red appliances must be installed in accor dance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the need f[...]

  • Page 3

    T able of Contents 3 Safety Precautions...............................................................................2 T able of Contents.................................................................................3 Codes And Approv als...........................................................................4 Specications.................[...]

  • Page 4

    DIRECT VENT: This type is identied by the sufx DV . This appliance draws all of its air for combustion from outside the dwelling, through a specially designed v ent pipe system. This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above sea level. In the USA: The appliance may be installed at higher [...]

  • Page 5

    5 Specific a tions D IMENSIONS : 22" (559 mm) 19" (483 mm) 1 1" (279 mm) 4" (102 mm) 27 1 / 2 " (699 mm) Shipping Weight 210 lbs (95 kg) Figure 1: EG28 Exterior Dimensions. R ATING L ABEL L OCATION : The rating label is f ound inside the right cabinet side panel.[...]

  • Page 6

    6 Oper a ting Instructions FOR YOUR SAFETY READ COMPLETELY BEFORE OPERATING. L IGHTING I NSTRUCTIONS : Figure 2: Lighting Instructions. Repoussez le bouton et tenez. Après la veilleuse a été allumée tenez le bouton pour 30 secondes. Degagez le bouton; si la veilleuse a eteint, repetez les etapes 4 et 5. A VERTISSEMENT : La soupape a gaz a un me[...]

  • Page 7

    Thermopile Thermocouple Figure 4: Gas Valve. Figure 3: Pilot Burning. tips, are not getting enough air . Open the venturi until the ames clean up. If the venturi is opened, or closed all the way , and the correct ames cannot be attained, turn off the gas and contact the dealer . Figure 5: Venturi Adjustment. Oper a ting Instructions 7 A DJUST[...]

  • Page 8

    Maintenance and Ser vice P eriodically check to ensure that your direct v ent system is clean. P eriodically check the pilot and burner . Check to see that all the burner ports are clean and clear . Check the pilot head for blockage. Check to ensure the pilot ame is blue with no or v ery small yellow tips. O PENING T HE D OOR :  ?[...]

  • Page 9

    9 Maintenance and Ser vice C LEANING P LATED S URFACES : It is important to note that ngerprints and other marks can lea ve a permanent stain on plated nishes. T o avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is not cool. Do not use other cleaners as[...]

  • Page 10

    Maintenance And Ser vice F UEL C ONVERSION : Figure 9: Removing valve cap. 5. Conv ert the burner orice(s): a) R emove the main burner orice with a  inch deep sock et. b) Put a bead of pipe-thread sealant or appro ved T eon tape on the orice threads before installing into the br ass elbow . c) Install the new orice(s) from the kit[...]

  • Page 11

    11 Maintenance And Ser vice b) Insert a 5 / 32 ” or 4 mm Allen wrench into the hexagonal key -wa y of the screw (see Figure 10), rotate it counter-clockwise until it is free and extract it. c) Check that the screw is clean and if necessary remove dirt. d) Flip the screw (ref er to Figure 11). e) Using the Allen wrench as shown in Figure 10, rotat[...]

  • Page 12

    Initial Inst alla tion QUALIFIED INST ALLERS ONL Y WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. P REPARATION F OR I NSTALLATION : • Remov e the packaging from the appliance, and check to make sure there is no damage. If d[...]

  • Page 13

    Vertical Termination Storm Collar Flashing Round Support Box/Wall Thimble Ceiling Firestop Pipelength Pipelength Cathedral Ceiling Support Box Pipelength Round Support Box/Wall Thimble Pipelength Horizontal Termination 90° Elbow Initial Inst alla tion QUALIFIED INST ALLERS ONL Y P LANNING Y OUR I NSTALLATION : When planning your installation, it w[...]

  • Page 14

    Outside or Inside W all Outside W all Holes for screws to hold down the unit. 14 M OBILE H OME I NSTALLATION : • When the unit is installed in a Mobile Home it must be grounded to the steel chassis or connected to a grounding rod. • In a Mobile Home instal lation the unit must be bolted securely to the oor using the holes provided (see Figur[...]

  • Page 15

    A A D E L B C F B B B J M K G H I Openable Fixed Closed Openable Fixed Closed Termination Cap Air Supply Inlet Gas Meter G G Restriction Zone (Termination not allowed) N O 1 In accordance with the current CSA B149, Natur al Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1 NFP A 54, National Fuel Gas Code. * These numb[...]

  • Page 16

      Figure 19: Wire Spacers. Figure 20: Wire Spacer in Place. the structure. 5. Project a level line from the center point of the elbow . Using this center point, scribe a 10” (25.4 cm) hole or square on the wall. Cut the hole out on both the interior and exterior wall surface. Initial Inst alla tion QUALIFIED INST [...]

  • Page 17

    17 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Figure 21: Assembly of Venting Kit. W all framing Horizontal wall termination W all thimble fire stop Inside finished collar Decorative brass rings Exhaust 4" flex pipe Combustion air 6 5 / 8 " outer pipe Flue pipe adaptor 11. Stretch the liner out. Attach the exible liner to the ve[...]

  • Page 18

    Initial Inst alla tion QUALIFIED INST ALLERS ONL Y 18 16. Slide the 90° elbow over the ex pipe. Do not slip the outer sections of pipe together, you will require some movement in these pipe section in order to secure the ex pipe to the ue outlet on the appliance. 17 . Stretch the ex liner to a length long enough to ensure the ex lin[...]

  • Page 19

    19 Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS). Direct Vent GS Direct-Temp Secure Vent Ameri Vent Direct Description 908 4DT -6 SV4L6 6” pipe length 4D7 7” pipe length 907 4DT -9 9” pipe length 906 4DT -12 SV4L12 4D12 12” pipe length 904 4DT -24 SV4L24 4D2 24” pipe length 903 4DT -36 SV4L36 4D3 36?[...]

  • Page 20

    T op of EG28 10 ft (3.0 m) 10 ft (3.0 m) 15 ft (4.6 m) 15 ft (4.6 m) 5 ft (1.5 m) 5 ft (1.5 m) 20 ft (6.1 m) 25 ft (7.6 m) 30 ft (9.1 m) 33 ft (10.1 m) Figure 23: Vent restrictor ring. Figure 22. Possible Vent Congurations; Vertical and Horizontal Terminations. V ENT C ONFIGURATIONS : Figures 22 shows the range of venting options, it shows possi[...]

  • Page 21

    21 H ORIZONTAL I NSTALLATION : 1. Set the appliance in the desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. 2. Direct vent pipe and ttings are designed wi th special twist-lock connections. Assemble the[...]

  • Page 22

    wall thimble will conceal it (see left image in Figure 26). 7. Slide the decorativ e wall thimble up to the wall surface and attach with the screws provided. Apply decorative brass or chrome trim if desired (see right image in Figure 26). NOTES: • The four wood screws provided should be replaced with the appropriate fasteners for stucco, brick, c[...]

  • Page 23

    23 V ERTICAL I NSTALLATION : 1. Check the instructions for required clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air spaces with insulation. 1 1 / 2 ” (4cm) long wood screw (x4) 10” (25.4cm) x 10” (25.4cm) inside framing Ceilin[...]

  • Page 24

    support straps to the roof . Seal the nails holes heads with non-hardening mastic. T rim the excess length of the support straps that extend out bey ond the edge of the ashing. 7. Slip the ashing over the pipe section pr otruding through the roof . Secure the base of the ashing to the roof with roong nails. Use a non-hardening sealant b[...]

  • Page 25

    25 Nails Ceiling firestop Ceiling Second floor Use clearances to as defined by appliance and vent pipe manufacturers. • For multi story installations. A ceiling restop is required at the second oor , and any subsequent oors (see Figure 33). The opening should be fr amed to 10” (25.4 cm) x 10” (25.4 cm) inside dimensions, in the same [...]

  • Page 26

    V ENTING INTO A C LASS ‘A’ C HIMNEY : This model is also certied and tested to vent into CL ASS ‘ A ’ wood stov e chimneys. Place the freestanding direct v ent appliance in the desired location. Use a conversion kit from Simpson Duravent (931, 932, or 933), or Security Chimney (SV4CCK1, SV4CCK2, or SV4CCK1). Which kit is used will depend[...]

  • Page 27

    27 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y E LECTRICAL R EQUIREMENTS : The ENVIRO EG28 will operate without electrical power . This model has a millivolt gas control, which uses the pilot ame to generate enough electricity to operate the main burners. The appliance is equipped with a blower and must be electrically connected and groun[...]

  • Page 28

    Initial Inst alla tion G AS L INE C ONNECTION AND T ESTING : WARNING: Only persons licensed to work with gas piping ma y make the necessary gas connections to this appliance. GAS LINE CONNECTION • This stov e is equipped with a certied exible pipe located on the right side of the unit terminating in a ” male NPT tting. Consult your [...]

  • Page 29

    29 Second ar y Inst alla tion I NSTALLATION OF L OG S ET AND E MBERS : The placement of the logs is not arbitrary . If they are positioned incorrectly , the ames can be “pinched” and will not burn correctly . The burner come with ve (5) locator pins and two (2) resing areas, which make alignment easier . Using the pictures provided, caref[...]

  • Page 30

    Second ar y Inst alla tion CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED. 3. Place the log set into the rebox. Locate each log by seating it down onto the burner tray support pins. F ollow Figures 11 to 16 proper log placement. 4. Upon the rst light up, watch for ignition to ALL burner ports. If a long delay is noted: Firs[...]

  • Page 31

    31 T rouble Shooting Problem Possible Cause Solution The main burner does not ignite when called for . The gas valv e may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for heat. • Adjust the thermostat several degr ees above ambient temperature. Problem with gas valv e. • Use a DC voltmete[...]

  • Page 32

    P ar ts List Reference Number Part Description Part Number 1 120°F (49°C) Ceramic T emperature Sensor EC-001 2 Thermocouple EC-009 2 Spark Electrode with Cable EC-011 2 Thermopile EC-012 2 Pilot NG with Electrode EC-013 2 Pilot LP with Electrode EC-014 2 Fully Assembled Pilot NG EC-015 2 Fully Assembled Pilot LP EC-016 2 Pilot Orice NG EC-019 [...]

  • Page 33

    33 P ar ts List Reference Number Part Description Part Number 14 Pedestal Door EG28-109 15 Burner T ray T op EG28-116A DV Owner’s Manual EG28-120 16 Cabinet Side Panel EG28-123 Firebox Bafe EG28-125 17 DV Stove T op EG28-126 F an Kit EG28-127 18 DV T op Bafe EG28-131 Pedestal Wiring Plate EG28-140 19 Pedestal Back EG28-141 20 Ash Shelf EG28[...]

  • Page 34

    P ar ts Diagr am - Chas sis EG 28 Body (Chassis) DV April 2006                34[...]

  • Page 35

    35 P ar ts Diagr am - Gas T r a y & Door EG 28 Gas T ray and Door Assemblies April 2006                  [...]

  • Page 36

    W arr anty Sherwood Industries Ltd. is the manufacturer of the Envir o line of heating products. At Sherwood Industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Enviro stove is built on a tradition of using only the nest materials and is backed by our Exclusive Lifetime Limited [...]

  • Page 37

    37 W arr anty 4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s Manual. If the unit shows signs of neglect or misuse, it is not co vered under the terms of this W arr anty policy . Perf ormance problems due to operator error will not be covered by the Limited W arr anty policy . 5. As thi[...]

  • Page 38

    19. The paint on the Metal Brick Liner may peel. This is due to the extreme condi tions applied to the paint during normal usage. It is not a aw and is not cov ered under warr anty . 20. Sherwood Industries Ltd. is free of liability for any damages caused by the replace or stove, as well as inconvenience expenses and materials. The Limited Wa[...]

  • Page 39

    39 Inst alla tion Da t a Sheet The following information must be recorded by the installer f or warr anty purposes and f uture ref erence. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:_____________[...]