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Enviro C-10100 manual

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Table of contents for the manual

  • Page 1

    FOR INSTALLERS AND SERVICE TECHNICIANS ONLY GAS FIREPLACE SERVICE MANUAL Sherwood Industries Ltd. Duplication of this document is prohibited. All rights reserved. August 2003 C-10100[...]

  • Page 2

    This is a service guide designed by SHERWOOD INDUSTRIES LT D. We hope this manual will assist you to identif y and correct operational concerns you might experience in all ENVIROGAS appliances. This service guide is designed for TRAINE D SERVICE TECHNICIAN S AND INSTALLERS. This guide is NOT to be used by the homeowner. If after reading this guide [...]

  • Page 3

    1(PILOT WILL NOT LIGHT NO SPARK A) IGNITION SYSTEM Make sure that wires are not broken, frayed and that all connections are tight at both the piezo ignitor and electrode. Replace with only manufactures parts Make sure that ceramic on the electrode is not broken. Carefully try to spin the porcelain. IF IT DOES, replace electrode. Make sure a 1/8” [...]

  • Page 4

    3.175mm Sherwood Industries Ltd. ENVIRO PAGE 2[...]

  • Page 5

    B) PIEZO IGNITOR OK BUT PILOT WILL STILL NOT LIGHT Make sure all gas lines have been connected with no leaks. Make sure that the gas is “ON” (NG) Natural gas and (LP) Propane tanks are full. Make sure the appliance service valve is in the “ON” position. SEE PAGE 4 FIGURE 3. Test to make sure there is no air in the gas line. SEE PAGE 4 FIGUR[...]

  • Page 6

    EXPLODED VIEW S.I.T PILOT ASSEMBLY To remove pilot injector : Remove the two screws that hold the pilot assembly to the burner control assembly. Lift the assembly straight up being careful not to damage any components. Using a 10 mm wrench un do the securing nut on pilot tubing and pull tubing down to access inj ector. Being careful not to damage t[...]

  • Page 7

    3.5” wc BELOW 0 3.5” wc ABOVE 0 INLET GAS PRESSURE 7” wc (NG) NATURAL GA S 1.75” wc BELOW 0 1.75” w c ABOVE 0 OUTLET GAS PRESSURE 3.5 “ wc (NG) NATURAL GA S NO PRESSURE SUPPLY PRESSURES N A T U R A L G A S PROPANE GAS 50% TURN D OWN MAX SUPPLY PRESSURE 7” wc 12” wc MIN SUPPLY PRESSURE 5” wc 11.5” wc 33% TURN D OWN MAX SUPPLY PRE[...]

  • Page 8

    190 mv DC CHECKING THERMOPILE FOR PROPER VOLTAGE Place the leads of the multimeter on the TP/TH and TP terminals on the valve as shown. With the switch in the “ON” position, the readings should be approximately 190mV DC (this an average reading) or greater for proper Thermopile operation. The main burners may not come ON if the readings are les[...]

  • Page 9

    2) PILOT WILL NOT STAY LIT Use a manometer on the inlet side of the valve to measure gas pressure. Adjust inlet pressure or contact your gas supplier. Make sure the gas pressure is correct for type of fuel you are using. SEE PAGE 5 FIGURE 7. Thermocouple should be the same height as the pilot hood. Make sure pilot flame is engulfing the top 3/8” [...]

  • Page 10

    S.I.T EUROSIT MODULATING 630 SERIES Sherwood Industries Ltd. ENVIRO PAGE 8[...]

  • Page 11

    3) MAIN BURNERS WILL NOT LIGHT Make sure gas valve knob is in the “ON” position. SEE PAGE 8 FIGURE 6. Correct if necessary. Turn valve to the “ON” position. Make sure that the “ON-OFF THERMO” switch is in the “ON” position. Turn switch “ON”. Make sure that the thermostat is “NOT” in the lowest position. Turn thermostat “UP[...]

  • Page 12

    MAIN BURNERS WILL NOT LIGHT CON’T. Bypass spill switch with a j umper wire as shown. If the unit starts, replace the spill switch. DO NOT LEAVE BY PASSED IN. Check spill switch operation on B-vented models only SEE PAGE 10 FIGURE 9. Check the “ON-OFF” switch and thermostat for proper operation. Use a jumper wire. If the unit starts, replace s[...]

  • Page 13

    Adjust pilot if necessary. Make sure pilot flame engulfs the thermopile and does “NOT” have a yellow luminous flame. SEE PAGE 4 FIGURE 4. 4) MAIN BURNERS WILL NOT STAY LIT Check outlet gas pressure. Check for clogged pilot injector or blocked air inlet. Using a multimeter check thermopile. If not constant replace thermopile. Make sure millivolt[...]

  • Page 14

    Sherwood Industries Ltd. ENVIRO PAGE 12[...]

  • Page 15

    SAMPLE DIRECT VENT CHIMNEY INSTALLATIONS ALL MODELS Sherwood Industries Ltd. ENVIRO PAGE 13[...]

  • Page 16

    SAMPLE B-VENTED CHIMNEY INSTALLATIONS ALL MODELS INSERT MODELS MUST BE FULLY LINED AND SEALED Sherwood Industries Ltd. ENVIRO PAGE 14[...]

  • Page 17

    5) SOOTING Make sure log placement is in the correct location. Correct to manufactures specifications. Correct if necessary. Outside air supply may be required on B-vented models. Make sure there is sufficient air supply. Check air shutter on the venturi tube for proper primary air adjustment. SEE PAGE 16. Increase primary air. Open air shutter. Ma[...]

  • Page 18

    IF THE AIR SHUTTER IS OPENED WIDER, THE FLAME COULD APPEAR ALMOST ALL BLUE WITH FLAME LIFTING BEING THE END RESULT IF OPENED TOO MUCH WITH THE AIR SHUTTER SET PROPERLY, THE FLAME WILL SIT ON THE BURNER PORT AND THE FLAME PATTERN WILL START AT THE BOTTOM WITH A BLUE FLAME THEN TURNING TO A WHITE ALMOST Y ELLOW FLAME WITH A SLIGHT ORANGE EDGE AS THE [...]

  • Page 19

    6) FLAME LIFTING A) B-VENTED MODELS Adjust air shutter, by closing shutter. DO NOT GO TOO FAR OR THE UNIT WILL SOOT. Check air shutter on the burner tube (venturi). Make sure there are no leaks in the venting system. Seal venting if necessary. Improper venting configuration. Correct if necessary. Make sure that manifold (outlet). Pressure is correc[...]

  • Page 20

    B) DIRECT VENT MODELS Check air shutter on the burner tube (venturi). Adjust air shutter. Close until flame sits onto the burner ports. Seal exhaust tube with high temperature silicone. Also make sure that combustion air pipe is sealed. Make sure there are no leaks in the venting system. Make sure the unit is not recirculating flue products. Check [...]

  • Page 21

    Check to make sure that the fan is plugged in. 7) BLOWER DIAGNOSIS ALL MODELS Make sure the fan control knob is in the “ON” position. Make sure the two wires are connected to the fan temperature sensor. Make sure that the two wires are connected to the blower. Make sure there are no broken, damaged or frayed wires. Make sure that the fan sensor[...]

  • Page 22

    ORIFICE SIZING CHART NATURAL GAS PROPANE GAS DRILL# SIZE 3.5” 3.8” 10” 11” 70 .0280 1991 2074 5221 5476 69 .0292 2165 2256 5678 5956 68 .0310 2440 2542 6400 6713 1/32 .0313 2487 2591 6524 6843 67 .0320 2600 2709 6820 7153 66 .0330 2765 2881 7253 7607 65 .0350 3110 3240 8158 8557 64 .0360 3291 3429 8631 9053 63 .0370 3476 3622 9117 9563 62 .[...]

  • Page 23

    STEP BY STEP SERVICE INSTRUCTIONS These appliances do require to be serviced. Our best recommendation is that the appliance be serviced (1) once a year, maybe just before the heating season starts. Annual service should and inspection should include: ⇒ Open the two side panels or remove the face frame from the appliance. Vacuum all areas around t[...]

  • Page 24

    ⇒ Turn the switch to the “ON” position; check the millivolt readin gs at the thermopile make sure that the readings meet manufacters specifications. Turn the unit “OFF”. ⇒ Install a manometer on the inlet side of the gas valve marked (E), re light the appliance make sure that the inlet pressure meets the manufactures specifications. ⇒[...]

  • Page 25

    10) GLOSSARY B-VENTED SYSTEM A venting system using only approved double wall pipe and approved B-vent components. This system also uses room air for proper venting action through the dilution air inlet mounted on the back of the unit. CONTINUITY TEST By using a multimeter set on OHMS, is determined if the circuit is complete, or contin uous (no br[...]