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Emerson SPS 4001B manual

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Table of contents for the manual

  • Page 1

    http://www .raihome.com Instruction Manual IM-106-340AC-1, Rev 1.0 April 2005 SPS 4001B Single Probe Autocalibration Sequencer[...]

  • Page 2

    [...]

  • Page 3

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 TOC -1 SPS 4001B Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Definitions . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B TOC -2[...]

  • Page 5

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com SPS 4001B Single Probe Autocalibration Sequencer ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Rosemount Analytical desig ns, manufact ures and tests its produ cts to meet many national and international stand a r ds. Because th ese instrumen ts are[...]

  • Page 6

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B ii PREFACE The purpose of this manual is to pro vide information concerning the components, functions, installation and mainte nance of the SPS 4001B Single Probe Autocalibration Sequen cer . Some sections may describe equipment not used in your configuration. The user should become [...]

  • Page 7

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 1 Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1- 1 Specifications . . . . . . [...]

  • Page 8

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 1-2 The SPS 4001B is fully enclo sed in a NEMA cabinet su ited for wall-mounting. The enclosure provides add ed protection against corrosive at mospheres and incidental impact damage. Rosemount Analytical has of fered multiprobe autocalib ration sequencer systems for many years . The[...]

  • Page 9

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 1-3 SPS 4001B T able 1- 1. Calibration Components NOTES (1) Calibration gas bottles cannot be shipped via airfreight . (2) When the bottles are use d with "CALIBRA TION RECOMMENDED" features, the bottle s should provide 2 to 3 years of calibrations in normal service. PHYSICAL DESCRIPT[...]

  • Page 10

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 1-4 Calibration Gas Sole noids The solenoids sequence the calibratio n gases. One sol enoid contr ols calibration g as 1 (high ca libration gas), and the ot her controls c alibration gas 2 (low calibration gas). The solenoids activate and deactivate to allow the calibration g ases to[...]

  • Page 11

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 1-5 SPS 4001B THEOR Y OF OPERA TION The Oxymitter 4000 is one of the few inst ruments found in industry th at permit the permanent piping of a calibrati on standard into the prob e. Most instruments measuring pressur e, flow , or temperature, require that a calibration standa rd be brought to t[...]

  • Page 12

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 1-6 Figure 1-3. SPS 4001B Calibration Setup NOTES: CALIBRA TION GAS 1 (HIGH O ) 2 CALIBRA TION GAS 2 (LOW O ) 2 SPS 4001B CALIBRA TION GAS OXYMITTER 4000 LOGIC I/O OXYMITTER 4000 (BOTTOM VIEW) REFERENCE AIR (SEE NOTE 2) CHECK V AL VE (SEE NOTE 1) A CHECK V AL VE IS REQUIRED A T THE O[...]

  • Page 13

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 2 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Gas Connections . . . . . . . . . . . . . . . .[...]

  • Page 14

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 2-2 GAS CONNECTIONS Use the following procedures to co nnect the reference air and the calibr ation gases. Reference Air (Figure 2-1) The Oxymitter 4000 require s a source of reference air that is constantly 20.95% O 2 . Clean and dry instrument air provide s the most stable source o[...]

  • Page 15

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 2-3 SPS 4001B Figure 2- 1. Instal lation Analytical REPLACEABLE MOUNTING FOOT (4 PLACES) CONDENSA TE DISCHARGE TUBE (FROM AIR PRESSURE REGULA TOR/FIL TER) TEST GAS OUT REF GAS OUT INST AIR IN LOW GAS IN HI GAS IN MANIFOLD SIGNAL CABLE IN POWER CABLE IN 6-1/2 (165) 5-15/16 (151) 11 (279) 3/8 IN.[...]

  • Page 16

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 2-4 ELECTRICAL CONNECTIONS All wiring must conform to local and national codes. Use the following procedure to connect an SPS 4001B to an Oxymitter 4000. NOTE Ensure the Oxymitter 4000 is set up to handshake with the sequence r by configuring the logic I/O to mode 8. Refer to the Oxy[...]

  • Page 17

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 2-5 SPS 4001B Figure 2-2. Electrical Connections 37740003 OPTIONAL 5-3 0V D CT O RELA Y OUTPUT CONNECTIONS OPTIONAL 5 VDC (SELF-POWERED) T O REMOTE CONT ACT INPUT CONNECTION MOMENT ARY CLOSURE 90 - 250 V AC, 50/60 HZ LINE VOL T AGE INPUT CAL INIT HANDSHAKE CAL F AIL IN CAL 5 VDC (5 mA MAXIMUM) [...]

  • Page 18

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 2-6[...]

  • Page 19

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 3 Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Calibration Requirements . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Reference Air Flow Setup . . . . . . . . . . . . . . [...]

  • Page 20

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 3-2 In addition to the optional disposable gas bottle s available from Rosemount Analytical, two additional source s of calibrated gas mixtures are: LIQUID CARBONIC GAS CORP . SPECIAL TY GAS LABORA TORIES 700 South Alameda Stree t Los Angeles, California 90058 213/585-2154 767 Indust[...]

  • Page 21

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 3-3 SPS 4001B REFERENCE AIR FLOW SETUP If instrument air is to be used as t he reference gas, set the referen ce air pressure regulator to 20 psig (138 kPa gage) and set the refere nce air flow meter to 2 scfh. Refer to the Referenc e Air Package in the Oxymitter 4000 Instruction Manual for mor[...]

  • Page 22

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 3-4 SEMI-AUTOMATIC CALIBRATION Semi-automatic calibratio ns are operator initiated and can be performed using the Oxymitter 40 00 keypad, HART handheld comm unicator/AMS softw are, or a remote contact. In additio n, the calibration gases must be per manently piped to the Oxymitter 40[...]

  • Page 23

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Section 4 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Remove/Install Chassis . . . . . . . . . . [...]

  • Page 24

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 4-2 Figure 4-1. SPS 4001B, Exploded View OUT 25 26 19 19 18 24 23 19 21 20 22 37740001 9 19 18 16 15 14 13 12 11 10 17 8 7 7 6 6 1 3 5 2 4 7 27 Lo Cal Gas Hi Cal Gas 27[...]

  • Page 25

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 4-3 SPS 4001B REMOVE/INSTALL CHASSIS Perform the following procedures to re move the SPS 4001B chassis from the enclosure for service, and to rein stall the chassis after the service tasks are completed. Removal 1. Loosen the SPS 4001B cover screws and open the cover . 2. Shut off the calibrati[...]

  • Page 26

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 4-4 Figure 4-2. T erminal Connections 37740003 OPTIONAL 5-3 0V D CT O RELA Y OUTPUT CONNECTIONS OPTIONAL 5 VDC (SELF-POWERED) T O REMOTE CONT ACT INPUT CONNECTION MOMENT ARY CLOSURE 90 - 250 V AC, 50/60 HZ LINE VOL T AGE INPUT CAL INIT HANDSHAKE CAL F AIL IN CAL 5 VDC (5 mA MAXIMUM) [...]

  • Page 27

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 4-5 SPS 4001B CIRCUIT BOARD REPLACEMENT Perform the following pro cedure to replace circuit board (5, Fig ure 4-1). 1. Remove the SPS 4001B chassis from the enclosur e according to the instructions in "Rem ove/Install Chassis". 2. Refer to Figure 4-2. Disconnect wiring from the circui[...]

  • Page 28

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 4-6 PRESSURE SWITCH REPLACEMENT Use the follo wing procedur e to replac e pressure swit ch (16, Fig ure 4-1). 1. Remove the SPS 4001B chassis from the enclosur e according to the instructions in "Rem ove/Install Chassis". 2. Remove lead wire terminals from pressure switch ([...]

  • Page 29

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Section 5 T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 SPS 4001B T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . page 5-1 OVERVIEW This section descri bes the SPS 4001B troublesh[...]

  • Page 30

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 5-2 1. V erify your calibration setup per "Gas Connectio ns" in Section 2, Installation; Section 3, Operation; and "Flow Meter Ad justments" in Section 4, Maintenance and Service. 2. Perform another calib ration and monito r the process. If the calibration fails b[...]

  • Page 31

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 5-3 SPS 4001B T able 5-1. SPS 4001B Fault Finding No calibration gas fl ow Probable Cause Recommended Corrective A ction Improper wire connections, loose connections, or damaged wiring Properly connect wiring or secure loose wiring connections ; replace damaged wiring if necessary . Oxymitter 4[...]

  • Page 32

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 5-4 Figure 5-1. SPS 4001B T roublesho oting Flowchart (Sheet 1 of 2) CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4001B CHECK FUSE F1 ON CIRCUIT BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS. DISCONNECT CAL GAS INPUT LINES A T MANIFOLD. ENSURE CAL GAS FLOW METER KNOB IS TURNED COUNT[...]

  • Page 33

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 5-5 SPS 4001B Figure 5-1. SPS 4001B T roublesho oting Flowchart (Sheet 2 of 2) CIRCUIT BOARD IS F AUL TY . REPLACE CIRCUIT BOARD. +5 VDC AND +24 VDC ? ±10% +5 VDC IS ON TP2; TP3 IS RETURN. +24 VDC IS ON TP1; TP3 IS RETURN. NO SYMPTOM — NO CALIBRA TION GAS FLOW (CONTINUED) NO 37740009 YES YES[...]

  • Page 34

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 5-6[...]

  • Page 35

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .processanalytic.com Section 6 Replacement Parts SPS 4001B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Calibration Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag e 6-3[...]

  • Page 36

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 6-2 SPS 4001B Figure 6-1. Replacement Parts OUT 1 2 3 3 37740007 6 3 3 4 5 7 8 9 9 10 11 13 12 Lo Cal Gas Hi Cal Gas 1 4[...]

  • Page 37

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 6-3 SPS 4001B CALIBRATION COMPONENTS Index No. Part Number Description 1 771B635H02 Flow Meter Assembly , Reference Air 2 771B635H01 Flow Meter Assembly , Ca libration Gas 3 1A98808H03 Fitting, 90 Degree, Nylon, 1/8 NPT 4 1A97913H22 Fuse, 1.6A, 260V , 5 x 20 mm, Fast Acting 5 6A00150G01 Circuit[...]

  • Page 38

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B 6-4[...]

  • Page 39

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Appendix A Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2[...]

  • Page 40

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-2 SAFETY INSTRUCTIONS IMPORT ANT SAFETY INSTRUCTIONS FOR THE WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instruct ions appl y specifically to all EU member states. They sh ould be strictly adhered to in order to assur e compliance with the Low V oltage Direct[...]

  • Page 41

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-3 SPS 4001B BELANGRIJK V eiligheidsvoorschriften voor de aansluiting en in stallatie v an dit toestel. De hierna volgende veiligh eidsvoorschriften zijn vooral bedo eld voor de EU lidstaten. Hier moet aan gehouden word en om de onderworpenheid aan de Laag Spannings Richtlijn (Lo w V oltage Di[...]

  • Page 42

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-4 VIGTIGT Sikkerhedsinstruktion for tilslut nin g og installering af dett e udstyr . Følgende sikkerhedsin struktioner gæl der specifik t i alle EU-medlemslande. Instruktion erne skal nøje følges for overhold else af Lavsspændingsdirektive t og bør også følges i ikke EU-la [...]

  • Page 43

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-5 SPS 4001B BELANGRIJK V eiligheidsinstructies voor de bedrad ing en installatie van dit appara at. V oor alle EU lids taten zijn de vo lgende veilighe idsinstructies van toepassing. Om aan de geldende ri chtlijnen voor laagspanning te voldoen dient men zich hiera an strikt te houden. Ook nie[...]

  • Page 44

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-6 TÄRKEÄÄ T urvallisuusoh je, jota on noudatettav a tämän laitteen asen tamisessa ja kaapeloinnissa . Seuraavat ohjeet pät evät erityisesti EU:n jäsenv altioissa. Niitä täytyy ehdottomasti nou dattaa jotta täytet täis iin EU:n matalajä nnitedirektiivin (Low V oltage Di[...]

  • Page 45

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-7 SPS 4001B IMPORT ANT Consignes de sécurité concernant le raccordement et l' installation de cet appareil. Les consignes de sécurité ci-d essous s'adressent particulière ment à tous les états membres de la communauté eu ropéenne. Elles d oivent être strictement appliq ué[...]

  • Page 46

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-8 WICHTIG Sicherheitshinweise für den Anschluß und die Installation diese r Geräte. Die folgen den Sicherh eitshinweis e sind in allen Mitg liederstaa ten der europäisch en Gemeins chaft gült ig. Sie müssen strickt eingehal ten werden, um der Niederspannungsrichtlinie zu gen?[...]

  • Page 47

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-9 SPS 4001B IMPORT ANTE Norme di sicurezza per il cablaggio e l'installazione dello strume nto. Le seguenti norme di sicurezza si applica no specificatamente agli stati membri dell'Unione Europe a, la cui stretta osservanza è richiesta per garantire conformità alla Dire ttiva del [...]

  • Page 48

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-10 VIKTIG Sikkerhetsin struks for t ilkobling og installasjo n av dette u tstyret. Følgende sikkerh etsinstruksjoner gjel der spesif ikt alle EU medlemsland og land med i EØS-avtalen. Instruksjone ne skal følges nøye slik at installasjonen blir i henhold til lav spenningsdirekt[...]

  • Page 49

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-1 1 SPS 4001B IMPORT ANTE Instruções de seguran ça para ligação e instalação des te aparelho. As seguintes instruções de segurança aplicam-se especific amente a todos os estados membros da UE. Dev em ser observadas rigidamente por forma a garantir o cumprimento da Directiv a sobre B[...]

  • Page 50

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-12 IMPORT ANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de s eguridad, son de aplicacion espe cifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tens ion. 1. Se deben preveer cone[...]

  • Page 51

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 A-13 SPS 4001B VIKTIGT Säkerhetsföres krifter för kablage och insta llation av denna apparat. Följande säkerhet sföreskrifter är tillämpliga för samtliga EU-medlemsländer . De skall följas i varje avs eende för att överensstämma med Lågs pännings direktivet. Icke EU medlemsländ[...]

  • Page 52

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B A-14[...]

  • Page 53

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Appendix B Return of Materials RETURNING MATERIAL If factory repair of defective equipme nt is required, proc eed as follows: 1. Secure a return authorization number from a Rosemount Analytical sales of fice or representative before re turning the equipment. Eq[...]

  • Page 54

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B B-2[...]

  • Page 55

    Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B http://www .raihome.com Inde x A Accessories . . . . . . . . . . . . . . . 1-3 Ambient T emperat ure . . . . 1-2, 2-1 B Bottle Rack . . . . . . . . . . . . . . . . 1-3 C Cabling Distance . . . . . . . . . . . . 1-2 Cal Failed Relay Contact . . . . . 1-2 Cal Recommended . . . . . . 1-5[...]

  • Page 56

    Instruction Manual IM-106-340AC-1, Rev. 1 .0 April 2005 SPS 4001B Index-2[...]

  • Page 57

    W ARRANTY Rosemount An alytical warran ts that the eq uipment man ufactured and sold by it will, upon shipment, be free of defe cts in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemoun t Analytical shall, upon prompt written notice from the pu rch[...]

  • Page 58

    Emerson Process Management © 2005 Rosemount Analytical Inc. All rights reser ved. Rosemount Analytical and the Rosemount Analytical logotyp e are registered trademarks of Rose mount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Instruction Manual I[...]