Emerson SERIES 600T manual

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Table of contents for the manual

  • Page 1

                        DISCONTINUED PR ODUC T[...]

  • Page 2

    The followi ng W ARNING appli es to al l battery cabinet s supplied with UPS systems: INTERNAL BA TTER Y STRAPPIN G MUST BE VERIFIED BY M ANU- F ACTURER PRIOR T O MOVING A BA TTER Y CABINET . Battery cabinet s cont ain no n-spillable batteri es. Keep units upright. Do not st ack. Do not tilt. Failure to h eed thi s warning could result in smoke, fi[...]

  • Page 3

    i INST ALL A TION MA NUAL T ABLE OF CONTENTS 1. SAFETY PRECA UTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. INST ALLA TION CO NSIDERA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. UNLOADING AND HAND LING . . . . [...]

  • Page 4

    T AB LES T able 1. Power Wi ring T e rminals - Factory Supplied ................ ................... .................... ....................... 22 T able 2. T orque Specifications ..................... ...................................... ....................................... ....... .......... 2 2 T able 3. Field-Supplied Lugs ..............[...]

  • Page 5

    iii Figure 48. O ption Wiring, Custo mer Alarm Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Figure 49 . Option Wiring , Battery Tempera ture Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 50. Op tion Wiring, SNMP Interface . . . . . . . . . . . . . . . . .[...]

  • Page 6

    DISCONTINUED P R O D U C T[...]

  • Page 7

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 1 1. SAFETY PRECAUTIONS Read this manual tho roughly , paying special atten tion to the se ctions th at apply to you, b efore work ing wi th the U PS. Retain this ma nual for use by installing personnel. Under typica l operation an d with all U PS doors closed, on ly normal safety precautions are [...]

  • Page 8

    2 Installati on Manual 2. INST ALLA TION CONS IDERA TIONS Install yo ur Series 600T UPS in accordance with th e submitta l drawing packa ge and th e follow ing pr ocedur es. A Liebe rt authoriz ed rep resentativ e must perform th e initial system check-out a nd start- up to ens ur e pr o per sy st e m oper at ion . Equipme nt warran ties wi ll be v[...]

  • Page 9

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 3 3. UNLOADING AND HANDLING Because t he weight distribu tion in each UPS and ancillar y cabinet is uneven , use ex treme care during handling and tra nsport. Y o ur install ation may also include Bat tery Cabine ts, a Bypass T ran sformer Ca binet and a Mainten ance Bypass Cabi net, Pan elboard o[...]

  • Page 10

    4 Installa tion Manual 5. EQU IPMENT LOCA TION 1. Handle cabinet(s) in accordance with WARN - INGS in Section 3 . Use a s uitable ma terial handling de vice to move each cab i net to its final location. Exerc ise extreme care because of the uneven weight d istribu- tion. Ca refully lower the cabinets to the floor and position them for reconnection,[...]

  • Page 11

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 5 BA TTER Y SAFETY PRE CAUTIONS IN FRENCH PER CSA REQUIREMENTS INSTRUCTIONS IM PORTANES CONC ERNAN T LA SÉC URITÉ CONSERVER CES INSTRUCTIONS AVERTISSEM ENT DES PIECES S OUS ALIMENT ATION SERONT LAISSEES SANS PROTECTION DURANT CES PROCEDURES D'ENTRETIEN. UN PERSONNEL QUALIFIE EST REQUIS POUR[...]

  • Page 12

    6 Installa tion Manual 6.2 Battery Cabinet s Optional b attery cab inets are available f rom Liebert and other qualified v endors. Consult yo ur submitt al package for detai ls. The same model battery cabinet may be paralleled in multiple cabinet strings for additional capacit y . Battery capaci ty (in minutes) at your in stallation will depend on [...]

  • Page 13

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 7 6.3 Open-Rack Batteries When batt eries other than Lieb ert Battery Cabinets are used, a remote battery disconnect switch with overcurrent protect ion is required per the Nati onal Ele ctric al Code. Re fer to F igures 53 and 54. Cont act your Liebert sa les representati ve. 1. Install battery r[...]

  • Page 14

    8 Installa tion Manual Figure 1. Preferred Grounding Configurat ion, 480 or 600 VAC input and ou tpu t GROUNDING ELECTRODE PER NEC 250-24 7.1. Preferre d Grounding Configuration, 480 or 600 V AC Input and Output, Isolated Power Distribution Units , W ye-Connected Service One of the mos t-common configurat ions of the Series 6 00T UPS is the Sing le[...]

  • Page 15

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 9 Figure 2. Alternat ive Grounding Confi guration, 480 or 600 VAC input and output 7.2 Alternative Grounding Configuration, 480 or 600 V AC Input and Output, Isolated Po wer Distribution Unit s, Wye-Connected Serv ice This con figuration is similar to that s hown in Section 7.1, except that the se[...]

  • Page 16

    10 Installa tion Manual Figure 3. Preferred Grounding Configuration, 480 or 600 VA C input and 208 VAC output GROUNDING ELECTRODE PER NE C 2 50 -24 LOCAL GROUNDING ELECTRODE PER NEC 250-30 7.3. Preferred Grounding Configuration, 480 or 60 0 V AC Inp ut, 208V A C Output, and Isol ated Bypass Another configurat io n in this power range is the Single [...]

  • Page 17

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 11 Figure 4. Preferred Grounding Confi guration, 208 VAC input and output GROUNDING ELECTRODE PER NEC 250-24 7.4. Preferre d Grounding Configuration, 208 V AC Input and Output, Non- Isolated Load, W ye-Connected Servi ce A few appl ications in th is power ran ge have 208 V AC input a nd out put, a[...]

  • Page 18

    12 Installa tion Manual Figure 5. Preferred Grounding Con figuration with Ungrounded Del t a Source Input (to p) and Corner-Grounded Delta (bo ttom) GROUNDING ELECTRODE PER NEC 250-24 GROUNDING ELECTRODE PER NEC 250-24 LOCAL GROUNDING ELECTRODE PER NEC 250-30 LOCAL GROUNDING ELECTRODE PER NEC 250-30 LOCAL GROUNDING ELECTRODE PER NEC 250-3 0 7.5. Gr[...]

  • Page 19

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 13 Figure 6. Preferred Grounding Confi gurat ion, Power-Tie™ Systems GROUNDING ELECTRODE PER NEC 250-24 GROUNDING ELECTRODE PER NEC 250-24 7.6. Preferre d Grounding Configuration, 480 or 600 V AC Input and Output, with Powe r-Tie™ S witchgear Single M odule Systems c an be used with P ower-T i[...]

  • Page 20

    14 Installa tion Manual Figure 7. Preferred Battery Cabinet Grounding Configurati o n GROUNDING ELECTRODE PER NEC 250-24 TO OUTPUT DISTRIBUTION 7.7. Preferre d Grounding Configuration, Batter y Syst ems Large, op en-rack bat tery sys tems are normally either locally grou nded or left ungrounded, depending on local code requirements. Batte ry cabi n[...]

  • Page 21

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 15 8. WIRING CONSIDERATIONS 8.1. Power W iring Refer to Site Pl anning Data (Appendix A) and th e installation drawings. Determine AC currents for your system based o n kV A, kW , voltag e, and option s. Also refer to eq uipment nameplate fo r the model number , rating, and voltage. For wire termi[...]

  • Page 22

    16 Installa tion Manual Figure 8. Typical One-Line Diagrams for SMS with Standard Dual Input CB3 CB2 CB1 CB3 CB2 CB1 Input Iso T ransformer St andard SMS, with 208/208, 480/480 or 600 /600 V AC input/output. SMS with i nput isolation transformer and 208/208, 480/480 or 600/600 V AC input/output. CB3 CB2 CB1 CB3 CB2 CB1 Inpu t Iso T ra nsforme r S t[...]

  • Page 23

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 17 Figure 9. Typical One-Line Di agrams of SMS with optional single input. CB3 CB2 CB1 Input Isolation T r ansforme r CB3 CB2 CB1 S tandard s ingle-input SMS with 2 08/208, 480/480 or 600 /600 V AC input/output. Single-input SM S with input isolation transform er and 208/20 8, 480/480 or 600/600 V[...]

  • Page 24

    18 Installa tion Manual Figure 10. Typical One-Line Diagrams of SMS with optional Maintenance Byp ass C abinets Abbreviation s for Circuit Breakers BIB MBB Bypass Isolati on Breaker MIB RIB Maintenance Bypa ss Breaker Maintenance Is olation Breaker Rectifier Inpu t Breaker MBB CB3 CB2 CB1 MIB 2-breaker M aintenance Byp ass Cabinet s for st andard ([...]

  • Page 25

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 19 8.2. Control Wiring Control wiri ng must be stranded and t inned and run in individua l separa te steel conduit. Cont rol wiring must be separated from power wiring. In addition, each control wiring cable group should be run in a separat e condu it to minimize control signal interference. If yo[...]

  • Page 26

    20 Installa tion Manual 9. WIRING CONNECTIONS 9.1 W arnings DANGER VERIFY THAT ALL INCOM ING HIGH AND LOW VOLTAGE POW ER CIRCU I TS ARE DE-ENERGIZ ED AND LOCKE D OUT BEFORE INSTALLING CABLES OR MAKING EL ECTRICA L CONNEC TIONS. ALL POWE R CO NNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN EXPERIENCED IN W I RING UPS EQUIPM ENT, AND IN ACCORDA[...]

  • Page 27

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 21 NOTE DC power and batter y circuit breaker con- trol cables are provid ed with the Liebert brand Battery Cabinets. P ower cables are sized for interco nnecting Battery Cabine ts. Battery Cabinets speci fied for boltin g up to the UPS are shippe d with power cables to connect the Battery Cabinet[...]

  • Page 28

    22 Installa tion Manual Use 7 5°C copper wire. Sele ct wire size ba sed on the ampa cities in T able 310-1 6 and associate d notes of the N ational Electri cal Code (NFP A 70). Use commerc ially avail able solderl ess lugs for the w ire size req ui re d for your applica t i on. Refer to T able 3. Connect wire to the lug usin g tool and p rocedure [...]

  • Page 29

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 23 NOTES: 1. Manufacturer: Thomas & Betts (T & B). (800) 862-8324 T able 3 Field-Supplie d Lugs ONE-HOLE LU GS T & B LUG STYLE WIRE SIZE BOL T SIZE (INCHES) TONGUE WIDTH (IN.) T & B P/N LIEBERT P/N 1 1/0 AWG 3/8 0.88 J973 12-71425 5-56 2 S T A K-ON 2/0 A WG 3/8 1.00 K973 12-714255-[...]

  • Page 30

    24 Installa tion Manual Reprinted with permissio n from NEC 1 999, NFP A 70, the Nat ional Electrica l Code , Copyright 1 998, Nat ional Fire Pr otection Associat ion, Quincy , MA 02269. Thi s reprinted material is not the complete and official posit ion of the National Fire Pr otection Association, on the referenced subject which is represented on[...]

  • Page 31

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 25 Figure 11. Outlin e Drawing Single and Multi Module 65 & 80 k V A DISCONTINUED P R O D U C T[...]

  • Page 32

    26 Installa tion Manual Figure 12. Outline Drawing, 100 through 225 kVA Module with SpaceSaver Top-Entry Configuration DISCONTINUED P R O D U C T[...]

  • Page 33

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 27 Figure 13. Outline Drawing, 100 through 225 kVA Module with Standard Top & Bottom Entry DISCONTINUED P R O D U C T[...]

  • Page 34

    28 Installa tion Manual Figure 14. Bypass Transformer Cabinet, 65 & 80 kVA DISCONTINUED P R O D U C T[...]

  • Page 35

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 29 Figure 15. Bypass Transformer Cabinet, 100-225 kVA DISCONTINUED P R O D U C T[...]

  • Page 36

    30 Installa tion Manual Figure 16. Battery Power Pack, 6 5 & 80 kVA DISCONTINUED P R O D U C T[...]

  • Page 37

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 31 Figure 17. Battery Power Pack, Size A, 100-225 kVA DISCONTINUED P R O D U C T[...]

  • Page 38

    32 Installa tion Manual Figure 18. Outline Drawing, 3-Breaker MBC, 65 & 80 kVA DISCONTINUED P R O D U C T[...]

  • Page 39

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 33 Figure 19. Outline Drawing, 3-Breaker MBC with Bypass Transformer, 65 & 80 kV A DISCONTINUED P R O D U C T[...]

  • Page 40

    34 Installa tion Manual Figure 20. Outline Drawing, 3-Breaker MBC, 125-350 Amps DISCONTINUED P R O D U C T[...]

  • Page 41

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 35 Figure 21. Ou tline Drawing, 3-Breaker M BC, 450 to 800 Amps DISCONTINUED P R O D U C T[...]

  • Page 42

    36 Installa tion Manual Figure 22. Outline Drawing, 3-Breaker MBC, 600-800 Amps DISCONTINUED P R O D U C T[...]

  • Page 43

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 37 Figure 23. Line-up Detail, 65 & 80 kVA SMS with Bypass Transformer Cabinet DISCONTINUED P R O D U C T[...]

  • Page 44

    38 Installa tion Manual Figure 24. L ine-up Detail, 10 0-225 kVA S pace Saver with By pass Transformer Cabinet DISCONTINUED P R O D U C T[...]

  • Page 45

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 39 Figure 25. Line-up Detail, 100-225 kVA Standard SMS with Bypass Transformer Cabinet DISCONTINUED P R O D U C T[...]

  • Page 46

    40 Installa tion Manual Figure 26. Line-up Det ail, 65 & 80 kV A SMS with Bat tery Cabine ts DISCONTINUED P R O D U C T[...]

  • Page 47

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 41 Figure 27. Line-up Detail, 100-225 kVA Space Saver with Battery Cabinets DISCONTINUED P R O D U C T[...]

  • Page 48

    42 Installa tion Manual Figure 28. L ine-up Deta il, 100-225 k VA Standard S MS with Batt ery Cabinet s DISCONTINUED P R O D U C T[...]

  • Page 49

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 43 Figure 29. Line-up De tail, 65 & 80 kVA with 3-Breaker MBC DISCONTINUED P R O D U C T[...]

  • Page 50

    44 Installa tion Manual Figure 30. Line-up Detail, 65 & 80 kVA with Bypass Transformer and 3-Breaker MBC DISCONTINUED P R O D U C T[...]

  • Page 51

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 45 Figure 31. Line-up Detail, 100-225 kVA Space Saver with 3-Breaker MBC DISCONTINUED P R O D U C T[...]

  • Page 52

    46 Installa tion Manual Figure 32. Line-up De tail, 100-225 kVA Spa ce Saver with Bypass Transformer Cabinet and 3-Breaker MBC DISCONTINUED P R O D U C T[...]

  • Page 53

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 47 Figure 33. Line-up Det ail, 100-22 5 kVA with 3- Breaker MBC DISCONTINUED P R O D U C T[...]

  • Page 54

    48 Installa tion Manual Figure 34. Line-up Detail, 100-225 kVA with Bypass Transformer Cabinet and 3-Breaker MBC DISCONTINUED P R O D U C T[...]

  • Page 55

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 49 Figure 35. Terminal Details, 65 & 80 kVA Single Module Systems DISCONTINUED P R O D U C T[...]

  • Page 56

    50 Installa tion Manual Figure 36. Terminal Details, 100 & 125 kVA Space Saver DISCONTINUED P R O D U C T[...]

  • Page 57

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 51 Figure 37. Termi nal Details, 1 50 & 225 kVA Standa rd SMS DISCONTINUED P R O D U C T[...]

  • Page 58

    52 Installa tion Manual Figure 38. Termi nal Details, 1 00 & 125 kVA Standa rd SMS DISCONTINUED P R O D U C T[...]

  • Page 59

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 53 Figure 39. Termi nal Details, 1 50 & 225 kVA Standa rd SMS DISCONTINUED P R O D U C T[...]

  • Page 60

    54 Installa tion Manual Figure 40. Control Connection Locations, 65 & 80 kVA DISCONTINUED P R O D U C T[...]

  • Page 61

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 55 Figure 41. Co ntrol Connectio n Locations, 100 through 22 5 kVA DISCONTINUED P R O D U C T[...]

  • Page 62

    56 Installa tion Manual Figure 42. Standard Control Wiring, Single Modul e System DISCONTINUED P R O D U C T[...]

  • Page 63

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 57 Figure 43. Option Wiring, Alarm Status Contacts DISCONTINUED P R O D U C T[...]

  • Page 64

    58 Installa tion Manual Figure 44. Option Wiring, Maintenance Bypass Interlock DISCONTINUED P R O D U C T[...]

  • Page 65

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 59 Figure 45. Option Wiring, Remote Status Panel Interface DISCONTINUED P R O D U C T[...]

  • Page 66

    60 Installa tion Manual Figure 46. Option Wiring, Remote Terminal IFM (RS-232 Communications) DISCONTINUED P R O D U C T[...]

  • Page 67

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 61 Figure 47. Option Wiring, SiteScan Interface DISCONTINUED P R O D U C T[...]

  • Page 68

    62 Installa tion Manual Figure 48. Option Wiring, Customer Alarm Interface DISCONTINUED P R O D U C T[...]

  • Page 69

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 63 Figure 49. Option Wiring, Battery Temperature Sensor DISCONTINUED P R O D U C T[...]

  • Page 70

    64 Installa tion Manual Figure 50. Option Wiring, SNMP Interface DISCONTINUED P R O D U C T[...]

  • Page 71

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 65 Figure 51. Option Wiring, Internal Modem DISCONTINUED P R O D U C T[...]

  • Page 72

    66 Installa tion Manual Figure 52. Option Wiring, Maintenance Bypass Cabinet DISCONTINUED P R O D U C T[...]

  • Page 73

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 67 Figure 53. Module Battery Disconnect, 65 through 125 kVA DISCONTINUED P R O D U C T[...]

  • Page 74

    68 Installa tion Manual Figure 54. Module Battery Disconnect, 150 & 22 5 kVA DISCONTINUED P R O D U C T[...]

  • Page 75

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 69 Figure 55. Remote Status Panel, Surface Mount DISCONTINUED P R O D U C T[...]

  • Page 76

    70 Installa tion Manual Figure 56. Circuit Breaker Schedule, 65 through 225 k VA DISCONTINUED P R O D U C T[...]

  • Page 77

    Liebert Series 600T UPS, 65 -225 kVA, Single Module 71 Figure 57. Circuit Breaker Schedule, Battery Cabinets, 65 to 50 0 kVA DISCONTINUED P R O D U C T[...]

  • Page 78

    72 Installa tion Manual Figure 58. Circuit Breaker Schedule, Maintenance Bypass Cabinet, 65 through 225 kVA DISCONTINUED P R O D U C T[...]

  • Page 79

    Liebert Series 600T UPS, 65 -225 kVA, Single Module A-1 Appendix A: Site Planning Dat a 65-225 kV A Single Module Systems Notes 1. No minal rectifi er AC input current ( considered c ontinuous) is b ased on full rat ed output loa d. Maximum curren t includ es nominal inp ut current and ma ximum batte ry recharge curre nt (considered n oncontinuou s[...]

  • Page 80

    A-2 Installa tion Manual Series 600T Single Module Systems 208 V olt Input UPS Rating AC Outpu t V oltage O ption s Rectifier AC Input Cur rent Inverte r Or Bypass AC Out put Current Requir ed Batter y Discon- nect Maxi mum Batte ry Cur rent At E nd Of Maximum Heat Dissi pa- tion Dimen- sio ns Appr ox. Wei ght Floor Loadi ng Lb./S q.ft (Con cen- k [...]

  • Page 81

    Liebert Series 600T UPS, 65 -225 kVA, Single Module A-3 Series 600T Single Module Systems 480 V olt Input UPS Rating AC Out put V olt age Opti ons Rectifier AC Input Curre nt Invert er Or Bypass AC Output Curre nt Requir ed Batt ery Discon- nect Maximu m Batt ery Curren t At End Of Maximu m Heat Dissipa- tion Di mensions Approx . Weig ht Floor Loa [...]

  • Page 82

    A-4 Installa tion Manual Series 600T Sin gle Module Systems 600 V olt Input UPS Rating AC Out put V oltage O ptions Rectifier AC Inp ut Cur rent Inverter Or Bypass AC Output Cur rent Requir ed Batt ery Discon- nect Maximu m Battery Curren t At End Of Maxmum Heat Dissipa- tion Di mensions Approx . We ig ht Floor Loa ding Lb./Sq.ft (Con cen- k VA k W[...]

  • Page 83

    Liebert Series 600T UPS, 65 -225 kVA, Single Module A-5 DISCONTINUED P R O D U C T[...]

  • Page 84

                            ?[...]