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Emerson PN-51-T56 manual

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  • Page 1

    Clar it y II T56 T urbidimet er T56 Instruction Manual P N 51- T56 May 2012[...]

  • Page 2

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 This page l eft blank intentionally[...]

  • Page 3

    Clar it y II T56 T urbidimet er ESSENTI AL INSTRUC TIONS -Read this p age before proceeding! Y our instrumen t purcha se from Ro semo unt Analy tical, Inc. is one of the finest availab le for your par ticular applicatio n. These instrume nts hav e been designed, and tested to meet many natio nal and intern ationa l standar ds. Experi enc e indica t[...]

  • Page 4

    This produc t genera tes, uses, and can radiate radio frequency ener gy and thus can cause radio communication interfere nce. Improper inst allation , or operati on, may increa se such interfere nce. A s tempor arily permitted by regulation, this unit has not been te sted for c ompliance within the limits o f Cla ss A computing devic es, pursuant t[...]

  • Page 5

    C on te nts Section 1: Description and Specifications 1 .1 F e atures and Applica tions ......................................................................................1 1.2 Specifi cations – Ge neral .........................................................................................2 1.3 Ordering In formati on .......................[...]

  • Page 6

    ii T able of C onte nts c ont’d Section 6: Programming - T urbidity 6.1 Programming Me asure ments – In troduc tion .......................................................23 6.2 T urbidit y Measu reme nt Programming .................................................................23 Section 7: Calibration 7.1 Calibration – In troduc tion ....[...]

  • Page 7

    Sec tion 1: Des crip tion and S peci ficati ons 1.1 F eatures and Applications C OMPLETE SYSTEM includes single or dual inpu t analyze r , sensor(s), and de bubbler a sse mbly CHOOSE U .S. EP A METHOD 180.1 or ISO METHOD 7027 compli ant sensors RANGE 0-200 NTU RESOLUTION 0.001 NTU FULL FE A TURED ANAL Y ZER with fully scalable an alog outputs and f[...]

  • Page 8

    1.2 Specifications - General Case: P olycarbon ate . NEMA 4X/CSA 4, IP66. NOTE: T o ensure a NEMA se al, tighte n all four front p anel scr ews to 6 in-lbs o f tor que. Dimensions: 6.2 x 6.2 x 5.2 in. (157 x 157 x 132mm) Conduit openings: A cce pts (6) PG13.5 or 1/2 in. conduit fittings Display: Lar ge 3.75 x 2.2 in. (95.3 x 55.9mm) high r esolutio[...]

  • Page 9

    Ordinar y Locations: Pollution Degree 2: Norm ally only non-conductive pollution occ urs. Occasion ally , howe ver , a tem porar y conductivit y caused b y condensa tion must be expected. Altitude : for use u p to 2000 me ter (6562 f t.) RFI/EMI: – EN-61326 L VD: – EN -61010-1 In pu t: O ne o r two i s ol at ed s en so r in pu ts . Me as ur em [...]

  • Page 10

    4 Descriptio n and Spec ificatio ns Instruction Manual Clarity II T56 PN-51- T56 May 2012 T56 T urbidity System Components C ode S ensor T ype 01 EP A Sensor 02 ISO Se nsor 40 EP A Sensor (Sec ond Sensor Option) 41 ISO Se nsor (Second Sens or Option) Code Measuring Chamber 10 Debubble r Flow Chambe r 60 T wo Debubble r Flow Ch ambers Code Sensor Ca[...]

  • Page 11

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Sec tion 2.0 – Installa tion 2.1 Unpacking and Inspec tion Th e Cl ar ity II T ur bi di me t er i s a c om pl e t e s ys te m f o r th e de t er mi n at io n o f tu rb id ity in dr in ki n g wa t e r . Th e sy st e m c on si st s of t he an al yz er , s en so r( s) , ca bl e( s) , a nd f lo w [...]

  • Page 12

    6 Installation Instruction Manual Clarity II T56 PN-51- T56 May 2012 Fig. 2-1 T56 Panel Mounting Installation dimensions PA N EL SU PP LIE D B Y OTHERS M A XI M UM THIC KN ESS .375 IN (9.52 mm ) PA NEL MOUNT GA SKET BO T T OM VIEW FRONT VIE W SIDE VIEW PA NEL CUT-OUT 6.20 157 .5 6.17 1 56 .8 5 .18 131 .4 1 .27 32 .2 5.45 138 .4 5.45 138 .4 6.01 152[...]

  • Page 13

    Installation 7 Instruction Manual Clarity II T56 PN-51- T56 May 2012 F ig. 2-2 T56 Pipe and W all Mounting Installation dimensions NOTES : UNLESS OT HERWISE SPE CI FIED L C FRONT PA NEL 2 IN CH P IPE MO UNT BR ACK E T 2X SET U-BOLT S FOR 2 " PIPE IN KIT PN 2382 0-00 1 VERTICA L PIP E MOUN TI NG SHOWN. FOR HORI ZONTA L PIPE , ROTA TE BRACKET A [...]

  • Page 14

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 8 Ordering Information 2.3 Installation – Debubbler Assembly See Figu re 2 -3 f or i nstal lat ion. Co nnect the s ampl e li ne to the inl et fit tin g. T he f itt ing ac c e p ts 1/4- in ch OD tub ing . S ee S ecti on 2.6 fo r re c omme nded ins tal l at ion o f t he s am ple port. A tta ch a[...]

  • Page 15

    Installation 9 Instruction Manual Clarity II T56 PN-51- T56 May 2012 F ig. 2-3 Debubbler and Flo w Chamber[...]

  • Page 16

    10 Instruction Manual Clarity II T56 PN-51- T56 May 2012 2.4 Installation – Sensor Uns cre w t he n ut o n t he s id e o f t he de bub ble r . I nse r t th e s ens or i n th e m outh of th e me as uring ch amb e r . Be s ure the p in on the de bu bb le r li nes up w ith t he h ole in the s ens or . R epl ac e the nut . R emo ve t he pro tectiv e [...]

  • Page 17

    Sec tion 3.0 Wiring 3.1 General The T56 is ea sy to wire. It i ncludes r emo vable connectors and slide-out sign al input boar ds. The front pa nel is hinged at the bo ttom. The pane l swings down f or easy acc ess to the wiring loca- tions. 3.1.1. R emo vable c onnec tor s and sign al input boar ds The T 56 u ses remo vable sign al input boards an[...]

  • Page 18

    3.2 Preparing Conduit Openings The re are s ix co ndui t op en ing s in al l con figura tions o f T56. (No te th at four of the ope nings will b e fi tted wi th pl ugs u pon ship ment .) C on dui t o pe nin gs a cc ep t 1/ 2-i nch c ond uit fi tti ng s o r PG1 3. 5 c abl e g lan ds. T o k ee p the ca se wa te r - ti ght , b loc k u nu sed op en in [...]

  • Page 19

    3.4.4 Se nsor wiring t o signal bo ards Plug the pre-te rminated se nsor cable connector directly into the turbi dit y signal bo ard m ating connector . 3.4.5 Se nsor The sens or cable is pre-wired t o a plug that inse r ts into a rece iving socke t on the signal board . See Figures 3-1. The cable a lso pa sses through a strain re lief fitting. T o[...]

  • Page 20

    14 Instruction Manual Clarity II T56 PN-51- T56 May 2012 IMPORT ANT NOTE: When u sing EP A/incandesce nt senso rs (PN 8-0108-0002-EP A): • DO NO T power u p the instrumen t without the se nsor connected • DO NO T disconnect and rec onnect a sensor while an an aly zer i s powe red If this is inc onv enient or cannot be a voided: 1. C yc le powe [...]

  • Page 21

    Sec tion 4.0 Dis pl ay and Ope ra tion 4.1 User Int er face Th e T56 ha s a l ar ge di spl a y whi ch sho ws two li ve m ea su re me n t re ado uts in l arg e d igi ts and up t o six ad dit ion al pr oc es s var ia ble s o r d ia g- no sti c pa ram et ers c onc urr en tl y . T he di sp la y i s ba ck -l it and th e f or m at can be c u sto mi z ed [...]

  • Page 22

    Th e EN TE R/ ME NU k e y is a ls o u se d t o e nt er s e le cti on s o r e n ab le p ro gr amm in g an d ca li br a ti on s te p s. The EXIT key re turns to the previou s menu leve l. Th e I NF O ke y pr ov ide s d eta ile d i nst ruct io ns and ex pla na ti on s d uri ng pr ogr amm ing an d c ali bra ti ng pr oc edu res . I t a lso pr ov id es t[...]

  • Page 23

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Display and Ope ration 17 4.4 Menu System The T 56 me nu system is simil ar to a comput er . Pressing the ENTER/MENU k ey at an y time o pens the t op -level me nu including Calibrati on, Hold, Programming , Displ ay , Data and HAR T functions. T o find a menu ite m, use the directional N avig a[...]

  • Page 24

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 18 This page l eft blank intentionally[...]

  • Page 25

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Programming Basics 19 S e ct i o n 5 . 0 . Pr o g r a m mi ng t h e A n a lyz e r - Ba s i cs 5.1 General T yp ica l p rog ram min g s te ps i ncl ude th e f ol lo wi ng lis ted pr oc edu res . E ach o f t hes e p rog ram min g fu ncti ons ar e e as ily an d q uic kly ac co mpl ish ed us in g t [...]

  • Page 26

    5.4 Security Acces s When e ntering the c orrec t acces s code f or the Calibration/Hold security level, the Calibr ation a nd Hold men us are a cce ssible . This allows opera tors or technici ans to pe r form rou tine main te- nanc e. This security leve l does no t allow acc ess to the Program or Di spla y menus. Whe n en te ring the correct acce [...]

  • Page 27

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Programming Basics 21 T o reset t o factor y defaults, re set calibration d ata only or res et an alog outputs only , access the Re set screen b y pressing ENTER/MENU from the m ain screen. 5.7 Programm ing Alarm R elay s Th e T56 24V DC (-0 2 or de r co de ) a nd the A C swi tc hin g p o w e r [...]

  • Page 28

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 22 Programming Basics 5. T o en ter setpoin ts for rel ays, en ter the de sired value for the proc ess mea suremen t or te mpera ture at which to activate a n alarm ev ent and pre ss ENTER/MENU . 6. T o set de adband as a me asureme nt value, en ter the chan ge in the proc ess va lue needed afte[...]

  • Page 29

    Sec tion 6.0 Programming - T urbi dit y 6.1 Programm ing Measurements – Introduction The T56 au toma tically recogniz es each in stalled mea suremen t board upon first power -up and eac h time the analy ze r is powered. Comple tion of Quick S tar t screens upon first powe r up en able measur eme nts, but addition al steps m ay be required to prog[...]

  • Page 30

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 24 This page l eft blank intentionally[...]

  • Page 31

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Calibration 25 Sec tion 7.0 Calibra tion 7.1 Calibration – Intro duc tion Calibration is the pr oces s of adjustin g or standard izing the an alyzer t o a lab t est or a calibrated labora tor y instrumen t, or standard izing to some known re fere nce. C ompletion of Quick S tar t upon first po[...]

  • Page 32

    7.2.1 Slope Calibra tion – T urbidit y This section describes ho w to c onduc t a 2-point calibra tion of the turbi dit y sens or against a use r-p repar ed 20NTU standar d. The calibrati on requires two step s. Fir st, immerse the se nsor in f ilte red water h aving ve r y low turbidity and measure the sens or output. Next, increa se the turbidi[...]

  • Page 33

    Sec tion 8.0 Mai n te n anc e 8.1 Ov er view Th e 5 6 A n alyz er u sed in th e C la rity II tu rbi dim et er n eed s l itt le ro uti ne ma int e n anc e . C le an the an al yz er c as e a nd fro nt p ane l by wi pin g i t w ith a c le an so ft c lo th da mpe ne d wit h w at er ON L Y . D o no t u se sol ve nt s, lik e a lc oho l, th a t mig ht cau[...]

  • Page 34

    NOTE: I f you h ave a dual input ana lyzer , you can re apply power a t this point. The initi al reading from the othe r sensor will be mom en tarily ze ro. Af ter a bout 60 sec onds the reading will reac h its final value . 3. Using a small Phi llips sc rewdrive r , remo ve the t wo screws holdi ng the top fl ange of the se nsor to the body . 4. U[...]

  • Page 35

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Mainte nance 29 8.3 Debubbler and Measuring C hamber 8.3.1 Cle aning the se nsor 1. T urn off the sample su pply to the de bubbler . 2. Remo ve the sens or and put it in a sa fe plac e. The calibration c up is a good place t o store the sens or . 3. Loose n the small drain plug in the ba se plug[...]

  • Page 36

    30 Mainte nance Instruction Manual Clarity II T56 PN-51- T56 May 2012 8.4 List of R eplacement P ar ts LOCA TION IN DESCRIPTION P ART FIGURE 8-4 NUMBER — Re placem ent l amp board as sembly , USEP A -compli ant sensor 1-0901-0009-EP A — Re placem ent l amp board as sembly , ISO -compli ant sensor 1-0901-0010-ISO — Re placem ent s ensor , USEP[...]

  • Page 37

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Mainte nance 31 Sec tion 9.0 R e turn o f M a te ri al 9.1 General T o expedite the repa ir and return o f instr umen ts, proper comm unication be t ween the cu stome r and the factor y is impor tant. Bef ore returning a product for re pair , call 1-949-757- 8500 for a R eturn Ma teri als Author[...]

  • Page 38

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 32 Append ix Appe ndix This procedur e describes ho w to verify linearity bet ween turbidity and TSS. 1. Collect a sample of the pro ces s liquid-you ma y need 10 L or more if y ou use the Cl arit y II for me asuring turbidity . If you u se a laborat or y turbidimete r , you will need le ss v ol[...]

  • Page 39

    Instruction Manual Clarity II T56 PN-51- T56 May 2012 War ranty 33 W ARRANT Y Se lle r warr an ts th at the firm ware will ex ec ut e th e p rogra mmi ng instru c tion s p rovi ded by Se lle r , a nd th at the Good s man ufactu red or Serv- ice s pro vided by Seller will be f ree from defects in mate rials or workmanship un der normal u se and car [...]

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    Instruction Manual Clarity II T56 PN-51- T56 May 2012 34 Certific ation[...]

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    Instruction Manual Clarity II T56 PN-51- T56 May 2012 Certific ation 35[...]

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    Credit Cards f or U.S. Purcha ses Only. The right peo ple , the right answe r s, right now . ON-LINE ORDERING NO W AV AILABLE ON OUR WEB SITE Ro semountAn aly tical.c om Spec ificati ons subject to ch ange without no tic e. 8 Emerson Process Management 2400 Barranca Parkway Ir vine, CA 92606 USA T el: (949) 757-8500 F ax: (949) 474-7250 Ro semoun t[...]