Emerson NGA 2000 TO2 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Emerson NGA 2000 TO2, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson NGA 2000 TO2 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Emerson NGA 2000 TO2. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Emerson NGA 2000 TO2 should contain:
- informations concerning technical data of Emerson NGA 2000 TO2
- name of the manufacturer and a year of construction of the Emerson NGA 2000 TO2 item
- rules of operation, control and maintenance of the Emerson NGA 2000 TO2 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson NGA 2000 TO2 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson NGA 2000 TO2, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson NGA 2000 TO2.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson NGA 2000 TO2 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Instruction Manual 760008-A September 2001 http://www.processanalytic.com Model NGA 2000 TO2 Trace Oxygen Analyzer[...]

  • Page 2

    Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess.com http://www.processanalytic.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, ma nufactures and tests its produ cts to me[...]

  • Page 3

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Contents i Model NGA 2000 TO2 TABLE OF CONTENTS PREFACE........................................................................................................................ ................... P-1 intended use statement .................[...]

  • Page 4

    Instruction Manual 760008-A September 2001 ii Contents Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 e. Disp lay Controls ........................................................................................................ .. 3-12 3-5 Expert C ontrols and Setup ............................................[...]

  • Page 5

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Contents iii Model NGA 2000 TO2 LIST OF ILLUSTRATIONS Figure 1-1. Trace Oxygen Dete ctor Coulometric Principle .............................................................. 1-2 Figure 1-2. Trace Oxygen Analyzer Module - Top View ..........[...]

  • Page 6

    Instruction Manual 760008-A September 2001 iv Contents Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2[...]

  • Page 7

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-1 Model NGA 2000 TO2 PREFACE INTENDED USE STATEMENT The purpose of this manual is to provide informatio n concerning the components, functions, installation a nd maintenance of the Model NGA 2000 TO2 and t he System Acce ssories o[...]

  • Page 8

    Instruction Manual 760008-A September 2001 P-2 Preface Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 SAFETY SUMMARY If this equipment is used in a manner not specified in these instructions, protective system s may be im- paired. DANGER . ELECTRICAL SHOCK HAZARD Operate this equipment only w hen covers are se[...]

  • Page 9

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-3 Model NGA 2000 TO2 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compress ed Gas Association's "Handbook of Compressed Gases" published in 1981 Com[...]

  • Page 10

    Instruction Manual 760008-A September 2001 P-4 Preface Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 DOCUMENTATION The following NGA 2000 TO2 instru ction materials are av ailable. Conta ct Customer Service Center or the local representative to order. 760008 Instruction Manual (this do cument) COMPLIANCES Thi[...]

  • Page 11

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-5 Model NGA 2000 TO2 GLOSSARY OF TERMS Analyzer Module The module that contains all sensor/detecto r compon ents for development of a Primary Variable sign al; in- cludes all signal conditioning and temperature control circuitry. [...]

  • Page 12

    Instruction Manual 760008-A September 2001 P-6 Preface Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Softkey s The five function keys located below the front pa nel display; they assume the function displayed directly above each on the display, a function dictated by software. System Any collection of Analyze[...]

  • Page 13

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1 Model NGA 2000 TO2 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 OVERVIEW This manual describes the Tra c e Oxygen (TO2) Analyzer Module of Rosemount Ana- lytical's NGA 2000 Series of gas analysis comp[...]

  • Page 14

    Instruction Manual 760008-A September 2001 1-2 Description and Specifications Rosemount A nalytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Figure 1-1. Trace Oxygen Detector Coulom etric Principle ELECTRONICS SECONDARY ANODE (+) BI-STRATA™ DIFFUSION BAR- RIER SAMPLE IN SAMPLE OUT O 2 SENSING CATHODE (-) SECONDARY CATHODE [...]

  • Page 15

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3 Model NGA 2000 TO2 Figure 1-2. Trace Oxygen Analy zer Module - Top View Sensor Assembly Sensor Sample Flow Sensor Network/Power Module Computer Board Power Board[...]

  • Page 16

    Instruction Manual 760008-A September 2001 1-4 Description and Specifications Rosemount A nalytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 1-5 SPECIFICATIONS 1 a. General Measurement Specie s ................................... Trace Oxygen Ranges .......................................................... 0 to 100 ppm (out[...]

  • Page 17

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5 Model NGA 2000 TO2 d. Gas Connections Sample In ...................................................... 1/4 inch O.D. tube fitting Sample Out .................................................... 1/4 inch O.[...]

  • Page 18

    Instruction Manual 760008-A September 2001 1-6 Description and Specifications Rosemount A nalytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2[...]

  • Page 19

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1 Model NGA 2000 TO2 SECTION 2 INSTALLATION WARNING . Before starting to install this equip- ment, read the Safety Summary in the Preface section of this manual. Failure to follow the safety instruc- tions could result in ser[...]

  • Page 20

    Instruction Manual 760008-A September 2001 2-2 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model NGA 2000 TO2 The same temperature restrictions apply to the location of the zero and span gas cylin- ders. 2-4 GASES a. Requirements The TO2 Analyzer Module requires o nly a standard of accurately known composition f[...]

  • Page 21

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3 Model NGA 2000 TO2 a. Leak Test The TO2 Analyzer Module is completely tested at the factory for gas leakage. The user is responsible for testing for leakage only at the inlet and outlet fittings on the rear panel. CAUTION .[...]

  • Page 22

    Instruction Manual 760008-A September 2001 2-4 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model NGA 2000 TO2 Figure 2-1. Analyzer Module Interconnectio n w ith Instrument Platform ANALYZER MODU L E CONNECTIO NS BACKPLANE CONNECTIO NS Fuse Powe r Network 2 Network 1 Power I ndicato r Light Powe r Network Control[...]

  • Page 23

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Model NGA 2000 TO2 Figure 2-2. Outline and Mounting Dimensions 6.00 [152] 7.00 [178] 8.10 [206] 2.70 [68] 1.2 [31] .06 [1.5 ] DIA 8.25 [206] 11.00 [279] 12.00 [305] 18.56 [ 471 ] 10.15 [258] 6.62 [168] 7.75 [197] 7.75 [197][...]

  • Page 24

    Instruction Manual 760008-A September 2001 2-6 Installation Rosemount Analytical In c. A Division of Emerson Process Management Model NGA 2000 TO2 Network Connections Power Connection Fuse Power Indicator Light Sample Inlet 1/4" Tube Sample Exhaust 1/4" Tube Figure 2-3. Back Panel Connections Figure 2-4. Trace Oxygen Analy zer Front Panel[...]

  • Page 25

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-1 Model NGA 2000 TO2 SECTION 3 OPERATION 3-1 OVERVIEW Once the TO2 has been correctly assembl ed and installed in accordance with the instruc- tions in Section 2, the analyzer is ready for operation. Before operating the system,[...]

  • Page 26

    Instruction Manual 760008-A September 2001 3-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 a. Menu Lines & Softkey Functionality Menu lines can be selected with the ↑ key or the ↓ key. The selected line is dis- played as white lettering on a black back- ground (reverse text). Menus can con[...]

  • Page 27

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-3 Model NGA 2000 TO2 TO2 16.4 pp m Back… Back… -- Co nfirmation Requ ired – Do you really wa nt to do this ?? Press “Yes” or “Back…” TO2 16.4 pp m Measure Back… -- Measurement Display Configuration -- Displa ye[...]

  • Page 28

    Instruction Manual 760008-A September 2001 3-4 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 TO2 37.50 ppm Measure Status… Channel Lock… MFG Data -- Main Menu -- Anal y zer basic controls ( calibration ) & setu p … Anal y zer an d I/O , ex p ert controls & setu p … S y stem confi g u[...]

  • Page 29

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-5 Model NGA 2000 TO2 TO2 3 7.50 p pm -- Anal y zer Module Manufacturin g Data -- TO2 37.50 ppm Measure Back… <<< >>> -- Modu le Manufact urin g Data -- Control mo dule manufact urin g data… Anal y zer modu [...]

  • Page 30

    Instruction Manual 760008-A September 2001 3-6 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 3-3 STARTUP & INITIALIZATION Establish sample or zero gas flow through the analyzer module at a nominal flow rate of 2 SCFH (1 l/min). Allow gas to flow for 15 to 30 seconds before applying p ower. Apply[...]

  • Page 31

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-7 Model NGA 2000 TO2 a. Quick Start This analyzer module is equipped with a quick start feature which allows the sen- sor to begin measuring low ppm oxygen faster. This feature can be used when the analyzer is first turned on to[...]

  • Page 32

    Instruction Manual 760008-A September 2001 3-8 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 3-4 BASIC CONTROLS, SETUP AND ST ATUS The following sections descri be the basic control of the analyzer and the viewing of channel parameters. Examples of stepping through the menus are shown so that the us[...]

  • Page 33

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-9 Model NGA 2000 TO2 b. Single Component Display The Measure menu that displays after startup is the Single Component displ ay of the analyzer. If other analyzer modules are connected to the Platform, it is possi- ble to display[...]

  • Page 34

    Instruction Manual 760008-A September 2001 3-10 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 c. Multi Component Displa y If other analyzer modules are connected to the Platform, it is possible to display up to five using the following steps to change from the single component display to the multi c[...]

  • Page 35

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-11 Model NGA 2000 TO2 d. Basic Controls and Setup The Basic Controls and Setup menu is used to set the range, initiate and exit a quick start and exit the sleep mode. See section 0 to change the begin and end concentration value[...]

  • Page 36

    Instruction Manual 760008-A September 2001 3-12 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 e. Display Controls To adjust the display parameters, from the Main menu choose “Display con- trols…” as follows: Figure 3-14. Display Controls NOTE: It is possible to change the brightness and contra[...]

  • Page 37

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-13 Model NGA 2000 TO2 3-5 EXPERT CONTROLS AND SETUP The Expert Controls and Setup menus p ro- vide for the configuration of system and net- work I/O (SIO & DIO), and for the configuration of various functions o n the TO2 ana[...]

  • Page 38

    Instruction Manual 760008-A September 2001 3-14 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 a. Calibration Procedure The TO2 analyzer module is fully factory calibrated prior to ship ment using certified gas standards. If the analyzer is operated within its specified operating conditions, no regul[...]

  • Page 39

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-15 Model NGA 2000 TO2 Figure 3-16. Calibration – Gas Scale Factor Move the cursor to the “Calibration…” line and press the ↵ key. The “Calibration” menu will display as shown below. Move the cursor to the “Gas sc[...]

  • Page 40

    Instruction Manual 760008-A September 2001 3-16 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Span Calibration Depending upon the nature of your appli- cation, it may be beneficial to verify the span calibration of the analyzer module every 3-4 months. The following proce- dure illustrates how to in[...]

  • Page 41

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-17 Model NGA 2000 TO2 b. Alarms From the Analyzer Module Setup and Controls menu, choose Alarms as follows: Figure 3-18. Alarms Move the cursor to the “Alarms…” line and press the ↵ key. The “Alarms” menu will dis- p[...]

  • Page 42

    Instruction Manual 760008-A September 2001 3-18 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 c. Ranges From the Analyzer Module Setup and Controls menu, choose Ranges a s fol- lows: Figure 3-19. Ranges Move the cursor to the “Ranges…” line and press the ↵ key. The “Ranges” menu will dis[...]

  • Page 43

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-19 Model NGA 2000 TO2 d. Linearization Linearization is only performed whe n the sensor is changed. See section 4-3 be- low. e. Measurement Display Configuration Figure 3-20. Measurement Display Configuration The “Signal on mi[...]

  • Page 44

    Instruction Manual 760008-A September 2001 3-20 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 f. Concentration Measurement This menu establishes several featu res and parameters of the concentration measurement and display. The values on this menu are not usually changed. Gas measurement units: ppm [...]

  • Page 45

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-21 Model NGA 2000 TO2 Sensor model: Adjustable for both “Standard” and “Sta- bel” models in the following range s: 0-50 ppm 0-100 ppm 0-500 ppm 0-1000 ppm 0-5000 ppm 0-10000 ppm 0-5% 0-10% 0-25% The “Stabel” sensor m[...]

  • Page 46

    Instruction Manual 760008-A September 2001 3-22 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 g. Flow Measurement Sample flow should be maintained within a range suitable for the desired a ccuracy. See Effect of Flow in Section 1-5a. Figure 3-22. Flow Measurement Set the upper and lower alarm limits[...]

  • Page 47

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-23 Model NGA 2000 TO2 h. Temperature Measurement Used to set the temperature display units. Figure 3-23. Temperature Measurement Set the upper and lower alarm limits for sa mple flow as desired. The actual flow rate displays bel[...]

  • Page 48

    Instruction Manual 760008-A September 2001 3-24 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 3-6 SYSTEM & NETWORK I/O MODULE CON- TROLS (SETUP) This menu provides access to several sub- menus for setting paramet ers of the SIO (Sig- nal Input/Output) and DIO (Digital Input/Output) of the analyz[...]

  • Page 49

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-25 Model NGA 2000 TO2 a. System SIO This menu provides submen us for setting up the output configurations of the SIO signals. The SIO board can contai n 2 to 8 analog outputs, a serial interface (RS232 or RS485), and three relay[...]

  • Page 50

    Instruction Manual 760008-A September 2001 3-26 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 b. Analog Output Setup In the System SIO Module menu (Figure 3-25), select Analog output setup… Select analog output number Choose the desired analog outp ut (1-8) to set the parameters. The number of out[...]

  • Page 51

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-27 Model NGA 2000 TO2 Signal value for 0% (100% ) out- put It is possible to set the signal value for 0% output and for 100% output so as to out- put only a portion of the entire range. Example: Range from 0 to 1000 ppm 0% value[...]

  • Page 52

    Instruction Manual 760008-A September 2001 3-28 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Output(s) value on analy zer failure Choose the desired signal level to ca use a failure condition. The choices are: Actual BeginOfRange EndOfRange BeginOfRange-10% BeginOfRange+10% Output number Choose the[...]

  • Page 53

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-29 Model NGA 2000 TO2 Special Scaling for Concentra- tion Signal This menu allows for the setting of each of the 8 outputs to be the same as the range limit “Yes” or as set on the previous menus. See Section 3-5c, Ranges for[...]

  • Page 54

    Instruction Manual 760008-A September 2001 3-30 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Communication protocol: AK MODBUS RTU None (not applicable to TO2) NOTE: The “special protocol definitions…” line accesses a submenu for setting the parameters of the AK and MODBUS TRU communication p[...]

  • Page 55

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-31 Model NGA 2000 TO2 Choose signal… Brings up menu shown below. Choose desired source module for the relay output number (1-3) being config- ured. The list of modules will depend on the in- stalled modules. e. System DIO Sele[...]

  • Page 56

    Instruction Manual 760008-A September 2001 3-32 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 TO2 37.50 ppm Measure Status… Channel Lock… MFG Data -- Main Menu -- Anal y zer basic controls ( calibration ) & setu p … Anal y zer an d I/O , ex p ert controls & setu p … S y stem confi g [...]

  • Page 57

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-33 Model NGA 2000 TO2 a. Diagnostic Menus This menu has two submenus for vie w ing and resetting any software errors. The “Control module diagnostics” menu is not applicable to this analyzer model. Analyzer Module Diagnosti [...]

  • Page 58

    Instruction Manual 760008-A September 2001 3-34 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Date and Time This menu is used to set the date, time and format for the analyzer. Select a line with the ↑ or ↓ keys. Press the ↵ or → keys to sele ct the pa- rameter. Select any digit with the ←[...]

  • Page 59

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-35 Model NGA 2000 TO2 Entering a level locked by security code For example, return to the Main Menu by pressing the F4 key twice. Attempt to enter an enabled level by choosing the menu line. A new menu will appear requesting ent[...]

  • Page 60

    Instruction Manual 760008-A September 2001 3-36 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2[...]

  • Page 61

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emer son Process Management Maintenance and Service 4-1 Model NGA 2000 TO2 SECTION 4 MAINTENANCE AND SERVICE 4-1 OVERVIEW DANGER . ELECTRICAL SHOCK HAZARD Operate this equipment only w hen covers are secured. Servicing requires access to live parts which can cause de[...]

  • Page 62

    Instruction Manual 760008-A September 2001 4-2 Maintenance and Service Ros emount Analytical Inc. A Di vision of Emerson Process Management Model NGA 2000 TO2 Sensor Cov er Indicat or, Elect rolyte Level Sensor Res ervoir Mounting S crews (3 places) Enclos ure Back Wal l Mounting S crews (2 places) Flow Sensor SIDE VIEW TOP VIEW CAUTION . REFILLING[...]

  • Page 63

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-3 Model NGA 2000 TO2 b. Electrolyte Replacement Before replacing the electrolyte, be su re to turn off and disconnect all gas connec- tions to the analyzer module. Turn off or disconnect the power to the analyzer [...]

  • Page 64

    Instruction Manual 760008-A September 2001 4-4 Maintenance and Service Ros emount Analytical Inc. A Di vision of Emerson Process Management Model NGA 2000 TO2 possible leakage cause d by damage in shipment. 1. If not already removed from the analyzer, remove the top cover of the analyzer module and locate and remove the five mounting screws which h[...]

  • Page 65

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Maintenance and Service 4-5 Model NGA 2000 TO2 Select Linearization… Select Linearization raw values (sen sor cur- rent)… Enter the data for each raw value point. Return to the previous menu (Back…) Select Linearization set point val[...]

  • Page 66

    Instruction Manual 760008-A September 2001 4-6 Maintenance and Service Ros emount Analytical Inc. A Di vision of Emerson Process Management Model NGA 2000 TO2 4-4 FLOW SENSOR REPLACEMENT See Figure 1-2 for Flow Sensor location. To replace Flow Sensor, r emove all conn ecting hardware and undo conne ctions to the sample line. The Flow Sensor is moun[...]

  • Page 67

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emer son Process Management Troubleshooting 5-1 Model NGA 2000 TO2 SECTION 5 TROUBLESHOOTING 5-1 TROUBLESHOOTING The following provides a short list of common troubleshooting tips. Additional information is contained in the Platform Manual. a. Failure to purge do w n[...]

  • Page 68

    Instruction Manual 760008-A September 2001 5-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Model NGA 2000 TO2[...]

  • Page 69

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Pr ocess Management Replacement Parts 6-1 Model NGA 2000 TO2 SECTION 6 REPLACEMENT PARTS WARNING . PARTS INTEGRITY Tampering with or unauthorized substitution of components may ad- versely affect safety of this product. Use only factory - approved compo- nent[...]

  • Page 70

    Instruction Manual 760008-A September 2001 6-2 Replacement Parts Rosemount A nalytical Inc. A Divisi on of Emerson Process Management Model NGA 2000 TO2 6-2 REPLACEMENT PARTS 658350 Computer Analysis Board 657466 LON/Power Board 658300 Power Supply Board 902931 Sensor, Gas Flow 904675 Sensor, Oxygen 0-100 ppm 904676 Electrolyte Solution 903347 Fuse[...]

  • Page 71

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emerson Proc ess Management Return of Material 7-1 Model NGA 2000 TO2 SECTION 7 RETURN OF MATERIAL 7-1 RETURN OF MATERIAL If factory repair of defective equipment is re- quired, proceed as follows: 1. Secure a return authori zation from a Rosemount Analytical Inc. Sa[...]

  • Page 72

    Instruction Manual 760008-A September 2001 7-2 Return of Material Rosemount A nalytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2[...]

  • Page 73

    Instruction Manual 760008-A September 2001 Rosemount Analytical Inc. A Division of Emer son Process Management Index 8-1 Model NGA 2000 TO2 SECTION 8 INDEX A Analog output setup, 3-26 Analog output number, 3-26 Choose analyzer module, 3-26 Choose signal, 3-26 Hold output value, 3-27 Operation mode, 3-28 Output current, 3-27 Output number, 3-28 Outp[...]

  • Page 74

    Instruction Manual 760008-A September 2001 8-2 Index Rosemount Analytical Inc. A Division of Emerson Process Management Model NGA 2000 TO2 Q Quick start Aborting, 3-7 Accessing, 3-7 R Relay outputs Choose signal, 3-31 Choose source module, 3-30 Invert signal, 3-30 Output number, 3-30 Replace current configurat ion with fac tory settings, 3-33 Retur[...]

  • Page 75

    Rosemount Analytical 7483 77-B Material Safety Data Sheet Rosemount A nalytical Inc. 4125 East La Palma Avenue • Anaheim, California 92807-1802 • T EL 714-986-7600 • FAX 714-577-8006 September 2000 • 748377-B • Printed in USA PRODUCT: E LECTROLYTE 1 PART NUMBER: 904676 24 HOUR EMERGENCY TE LEPHONE NUMBER: CHEMTREC (800) 424-9300 SECTION I[...]

  • Page 76

    MATERIAL SA FETY DATA SHEET 748377-B NOTICE: WHILE ROSEMOUNT ANALYTICAL BELIEVES THE INFORMATION CONTAI NED HEREIN IS VALID AND ACCURATE, ROSEMOUNT ANALYTICAL MAKES NO WA RRANTY OR REPR ESENTATION AS TO ITS VALIDITY, ACCURACY, OR CURRENCY. ROSEMOUNT A NALYTICAL SHALL NOT BE LIABLE OR OTHER- WISE RESPONSIBLE IN ANY WAY FOR USE OF EITH ER THIS INFORM[...]

  • Page 77

    ROSEMOUNT WARRANTY Rosemount warrants that the equi pment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failu re to conform to this warranty become ap- parent during a period of one year after the d ate of shipment, Rosemount shall, upon pro mpt written notice from the purchaser, correct [...]

  • Page 78

    Instruction Manual 760008-A September 2001 © Rosemount Analytical Inc. 2001 Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emersonprocess.com ASI A - P ACI FI C Fisher-Rosemoun t Singapore Private Ltd. 1 Pandan Crescent Singapore 12[...]