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Emerson M21 manual

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Table of contents for the manual

  • Page 1

    Part Number: MAN-00 76 Re v Aprl 2008 MILLENNIUM II Multi-Channel Transmitter User Manual Single or Dual Channel Part Number: MAN-0076 Rev 05 December 07, 2012[...]

  • Page 2

    2 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc IMPORT A NT IN FORMA TION This manual is for inform ational purpos es only. Althou gh every effort has been made to ensure the correctness of the information, te chnical inac curacies m ay occur and periodic ch anges m ay be made w ithout notice. Ne t Safety Monitoring I nc[...]

  • Page 3

    3 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc TABLE OF CONTENTS IMPORTANT INFORM ATION ...................................................................................................................................................... 2 WARRANTY .......................................................................[...]

  • Page 4

    4 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 4.2.8 Select Display Language ................................................................................................................................................. 30 4.2.9 MODBUS Setup ............................................................................[...]

  • Page 5

    5 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc INTRODUCTION Building on the outstanding legacy of the Mi llennium Series, Net Safety’s latest innovation in this line of continuously evolving industrial transmitters and s ensors, the Millennium II, pushes the boundaries of what you can expect from your detection system[...]

  • Page 6

    6 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Enclosure Dimension s The Millennium II Transmitter enclosure is availab le in Aluminum (AL6061) and Stainless Steel (SS316 ). Dimensions are in inches and m i llimeters. Figure 1: Transmitter Enclosure Di mensional Drawing * M20, ½” NPT , & ½” BSP threads also av[...]

  • Page 7

    7 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc SECTION 1: Ins tallation 1.1 Unpack Carefully rem ove all components from the packaging and check them against the enclosed packing list. Inspect all components for o bvious dam a ge such as broken or l oose parts. I f you find any com ponents missing or dam aged, notify th[...]

  • Page 8

    8 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 1.2.2 Transmitter elec tronics module a nd Relay options The transmitter el ectronics module may be equipped w ith 4 electromechanica l relay s or 4 solid-state relays w hi ch are mounted to the m ai n termin al board via plastic standof fs. Relay boards are f ield replacea[...]

  • Page 9

    9 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 1.2.3 Rotating elec tronics module relat ive to enclosur e and conduit entries The electronic s module consists o f the relay boar d and faceplate (D isplay/CPU a ssem bly) with main term inal board. To rotate the elec tronics module, fo llow these instruc tions: 1. Turn of[...]

  • Page 10

    10 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc SE CTION 2: W i ring and installatio n 2.1 Field Inst allation Warning Wiring codes and r egulations m ay vary . ATEX requires that s upply connec tion wiring m ust be rated at least 5°C abov e the m aximum am bient temperature of 85° C. Wiring must com p ly with all app[...]

  • Page 11

    11 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc  It is the respons i bility of th e installer to inst all conduit seals where neces sary, a nd to design condu it runs to ensure that cond ensation does no t accum ulate and collect insi de the enclosure. 2.1.2 Cable choice and guidelines Radio Frequency Interference (R[...]

  • Page 12

    12 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Armored Cable prepa ration procedure : 1. Prepare the arm or ed instrum ent cabl e as il lustrated in Figure 5 and foll ow all assem bly and/or preparation instructions prov ided by th e cable and/or c able gland m anufacturer . 2. Install cable g land and reducer o nto th[...]

  • Page 13

    13 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Warning Before wiring, ensu re that power to transm itter is switched off. When connecting cable wires, us e a small sc rewdriver to g ent ly press dow n and hold the spring connec t or open. I nsert the appropriate wi r e into th e open connecto r hole, rele asing the scr[...]

  • Page 14

    14 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 2.1.4 Remotely mounted sensors jumper configuratio n Sensor separation f rom the tran smitter m ay extend up to 2000 f eet in which case a junction box is requ ired. When mounting sensor remotely ( separating sensor fr om t ransmitter), Jum pers JP1 and JP2 shou ld be inst[...]

  • Page 15

    15 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 2.1.5 Sensor and Tran smitter terminals Warning Before wiring, ensure powe r to the unit is switched off. Connect the sensor wires t o the senso r terminals of the transmitter and con nect t he tran smitter’s p owe r and output te rminals to the wi ring leading to t he P[...]

  • Page 16

    16 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 2.1.6 Remote Reset If the alarm r elays are conf igured for l atching operation it m ay be desirable to reset latched al arm s from a rem ote location. I n this case a norm ally open, momentary pus h-button switch may be connected ac ross terminals RS T and COM. Figure 10 [...]

  • Page 17

    17 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 2.1.8 Wiring draw ings Wiring drawing s show general way s i n wiring the system for analog signal outpu t. Consult qualif ied personnel on specific wiring r equirement s. Figure 12 : No n-isolated terminal connection[...]

  • Page 18

    18 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Figure 13 : Isolat ed terminal connection[...]

  • Page 19

    19 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 2.1.9 Installation Che cklist Prior to operation, i t is im por tant to do the following checks.  Ensure transm itter and sensor are p roperly and fi rmly m ount ed.  Ensure that the enclosure certified sto pping plug i s tightened to unus ed c onduit e ntry/opening,[...]

  • Page 20

    20 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc SECTION 3: T rans mitter and faceplate description 3.1 Trans m itter Power Up After power is app lied to the transm i tter, a warm- up routi ne wi ll begin, the duratio n of which de pends on the sensor type. The display will indicate the sens or warm ing up and the Status[...]

  • Page 21

    21 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 3.3 Status LED The Status LED can be solid Red or G reen, or flashing Red or Green to indicate v arious states of the transm itter and sensor . Refer to “Senso r St atus Registers, S tatus LEDs, Curre nt Loop, and D isplay Messag es”. 3.4 Current loo p measure m ent (T[...]

  • Page 22

    22 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc SECTION 4: Op eration 4.1 Menu options The main m enu pr ovides ac cess to various functional s ettings/options, as seen in the Table 2 below. Each m enu option has a submenu, where by configuratio n is done. Table 2: Ma in menu options Calibrate Sensor Select Display Lan [...]

  • Page 23

    23 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Figure 17 : Menu structure flow cha rt  Serial num ber & Firmware version........... . (Navigate w i th 1 & 2, sel ect with menu butto n 3. See page 34).  Ch1:050  Ch2:050  Exit (Navigate w i th 1 & 2, sel ect with menu butto n 3. See page 34).  [...]

  • Page 24

    24 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 4.2.1 F ull calibra tion (Normal calibrati on) procedure Prior to attempting calibration read a nd understand the calibration procedure below. Also see Figure 18 f or additional reference. The following calibration procedure should be fo llowed to ensur e a n accura t e co[...]

  • Page 25

    25 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 4.2.2 (Cont’d) Z ero calibration option The “Zero” calibrat i on option is selected if the sensor is only being zeroed (this not a com plete calibration) It does not requ ire th e a pplication o f span g as, as only the sen sor’s zero point is ad justed. Ensure tha[...]

  • Page 26

    26 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Figure 18 : Ca libration Flow chart YES NO Activate menu button 1 to select yes Calibrate Sensor? Enter Main Menu rate Sensor? Activate menu button 3 to select Calibrate Sensor # 1 *Calibrate Sensor #2 Calibrate Sensor #1 YES NO Activate menu button 1 Apply Clean Air Z &am[...]

  • Page 27

    27 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 4.2.3 Enable / Disable channels This option allow s the Millennium II Trans mit ter channels to be en abled or disabled. The defaul t value is channel 1( CH1 ) enabled for single sensor m odel s while channel 2( CH2 ) is permanently disabled. Both chan nels are enabled fo [...]

  • Page 28

    28 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 10. Apply test gas to confirm alarm level settings. Important : Alarm Point 1 and Ala rm Point 2 are values completely under the co ntrol of the user. If the u ser chooses, Alarm Point 1 can be a ssigned a value correspond i ng to a high a larm condition an d Alarm Poin t [...]

  • Page 29

    29 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 1. Enter the m ain menu by activating any key to g et the “enter main m enu” prompt, then act ivate switch 1 to select “yes” . 2. Activate the up key ( switch 1 ) or down key ( switch 2 ) until “ Relay Ass i gnment?” is display ed . 3. Activate the enter key ( [...]

  • Page 30

    30 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Table 4: Typical M illennium II Relay Config urations Note 1: In above example, alar m relay 3 (RL3) will trigger whenever any alar m level 2(point 2) is reached. Note 2: For the single channel rela y model transmitter, a ll (3) alarm relays are available f or channel 1. 4[...]

  • Page 31

    31 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 3. Activate the enter key ( switch 3 ) t o display ‘ slave address ’ (de fault address: 0 01). 4. Use the up key ( switch 1 ) to increase the address and the down key ( switch 2 ) to decr ease the value. The v alue range is 001- 247. 5. Activate the enter k ey ( switch[...]

  • Page 32

    32 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 3. Activate the enter k ey ( switch 3 ) to display the sub m enu: hour ’ , ‘ m inute ’ , ‘ sec onds ’ . 4. Activate the up arrow k ey ( switch 1 ) to change th e current hour/m i nute/second set tings, then u se switch 2 to cycle across ‘ hour ’ , ‘ minute [...]

  • Page 33

    33 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 4.3.3 Manual Reset A Manual Reset is required after a calibra tion failure o r to clear a latc hed Alarm relay. When a m anual reset is done, the transmitter will return to norm al operation. 1. Enter the m ain menu by activating any key to g et the “enter main m enu” [...]

  • Page 34

    34 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 4. Select the channel (sensor) to be config ured and adjust the sensor’s r ange using the up-dow n arrow keys ( switch 1 ) or ( sw i tch 2 ). Th e specific sensor p r ovides the uppe r limits/rang es . Note: If no select ions appear when ac tivating the up/d own arrow k [...]

  • Page 35

    35 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc SE CTION 5: M onitoring and outputs 5.1Fault monitoring Self-testing circuit ry continuously checks for prob l ems tha t could prevent p roper respons e. When power is applied to the Millennium II Transm i tter, a micro controller auto matically tests the system t o ensure[...]

  • Page 36

    36 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Sensor Status Registe rs, Transmitter St atus LED, Current output and Meaning Table 6 below, show s the sensor st atus registers, and the transm itter’s current out put , along w ith correspondi ng status LED and m eaning. Note: To differenti ate betw een conditions resu[...]

  • Page 37

    37 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Table 6 : Current output and meaning (cont’ d) Reg. Value Current Output (mA) Status LED Meaning Red Green 15 2.5 Fast Flash Sensor Element Fail ure 16 20.0 Solid The concentration value i s greater than the allowed range; t he sensor is displaying its maximum concentrat[...]

  • Page 38

    38 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Table 7: Modbus Registers Reg# Meaning Readable Writeable 40001 Concentration v al ue as calcula ted by sensor (RTUsensor_ou t), Channel 1 X 40002 Sensor status (R TUsensor_ stat), Channel 1 X 40003 Temperature of sen sor elem ent housi ng in Kelvin (RTU temperature ), Cha[...]

  • Page 39

    39 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Table 8 : Transmitter Status Register value and mean i ng Bit Meaning 0x0000 Normal Sensor ope ration – no fau lt or alarm has happe ned 0x0001 Channel 1 senso r fault statu s t ripped. Com munication Fault, Calibration F ault, etc 0x0002 Channel 1 Low Al arm tripp ed 0x[...]

  • Page 40

    40 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc SECTION 6: Maintaining 6.1 Periodic resp o nse check Net Safety Mon itoring recom mends that a bump test be per formed every 90 days to ensure continued f unctio nality and accuracy of the det ection system . Full calibrat ion is recomm ended when the sensor fails to m eet[...]

  • Page 41

    41 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 6.3 Storage The transmitter and its electronic components/parts should be stored in locations free fr om dust and moisture. The storage temperature should be well within the limits of the certified temperatures. See Appendix C for certified temperatures. 6.4 Spare Parts /A[...]

  • Page 42

    42 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc 6.5 How to Retu r n Equip m ent A Material Retu rn Authorizati on number is r equired in orde r to return equipm ent. Please contact Net Sa fety Monitoring at (403 ) 219-0688 , before returning equ ipm ent or consult our Servic e Departm ent t o possibly avoid returning eq[...]

  • Page 43

    43 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc A ppendix Appendix A : E LECTROST A TIC SE NSITIVE DEVICE (ES D) Definition: Elect rostatic discha rge (ESD) is the t ransfer, betwee n bodies, of an electros tatic charg e caused by direct contact or induc ed by an elect r ostatic field. The most comm on cause of ESD is p[...]

  • Page 44

    44 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Appendix B: Resist ance T able 1 Distance (Feet) AWG #20 0.5mm 2 AWG #18 0.8mm 2 AWG #16 1.0mm 2 AWG #14 2.0mm 2 100 1.02 0.64 0.40 0.25 200 2.03 1.28 0.80 0.51 300 3.05 1.92 1.20 0.76 400 4.06 2.55 1.61 1.01 500 5.08 3.20 2.01 1.26 600 6.09 3.83 2.41 1.52 700 7.11 4.47 2.[...]

  • Page 45

    45 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Appendix C : MI LLENNIUM II T r ansmitter S pecifications Transmitter model Analog-Rela y Analog Analog/HART Digital Electrical Power Consumption (with sensor attached) IR: < 150 mA @ 24 V DC Solid State( H2S o r Ammonia) : 100mA @24V DC Voltage Range 10.5 – 32 V DC 1[...]

  • Page 46

    46 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Approvals Electronics Module Class I, Div 2 Grps ABCD; Class I, Zone 2 AEx/Ex nA nC IIC, T5. FM 07 ATEX 0014X : 0575 II 3G. Ex nA nC IIC, T5, Certified -55°C to +85°C. Certified to FM 63 20, CSA-C2 2.2 No. 152, ANSI/ISA-92.0.01 , ANSI / IS A-92.03.01 FM6340 , EN61779-1, [...]

  • Page 47

    47 MAN-0076 Rev 05 Millennium II December 07, 2012 Net Safety Monitoring Inc Net Safety Monito ring Inc. 2721 Hopewell Place NE, Calgary, AB Canada T1Y 7 J7 1-866-FIREGAS ( 347-3427) | ph. ( 403) 219 -0688 | fx. (403) 219 -0694 http://www.net-s afety.com | Email: nsmsales@net- safety.co m PRODUCT SERVICES CONTACT INFORMA TION Telephone [ 8 am - 5pm[...]