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Emerson 5300 manual

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Table of contents for the manual

  • Page 1

    Reference Manu al 00809-1600-4530, Rev AA March 2015 R o semount 5300 Series Commissioning and V alidation Pr ocedures f or R osemount Radar[...]

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    [...]

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    iii Reference Manu al 00809-1600-4530, Rev AA Commissioning and Validation Procedure for Rose mount Radar March 2015 Commis sioning and V alidati on Procedure f or R o se mount R adar R o semount 5300 Series F ailure to follow safe inst allation guideli nes could result i n death or serious i njury.  Only qualified personnel should in stall th e[...]

  • Page 4

    iv Reference Manu al 00809-1600-4530, Rev AA Commissioning and Vali dation Procedure for Rosemount Radar March 2015 Commis sioning and V alidati on Procedure f or R o se mount R adar[...]

  • Page 5

    v Reference Manu al 00809-1600-4530, Rev AA Contents March 2015 Contents 1 Section 1: Introduction 1.1 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 6

    vi Reference Manu al 00809-1600-4530, Rev AA Contents March 2015 Contents 4.7.1 Other validation suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 5 Section 5: Additional Options 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 7

    1 Reference Manu al 00809-1600-4530, Rev AA Section 1: Introduction March 2015 Introduc tion Sec tion 1 Introduc tion 1.1 Manual ov er view This manual provides commissioning, verification, and va lidation inf ormation for the Ro se mount 5300 Se ries Rad ar T ransmitte rs. This manual is inte nded to be us ed with the Ros emoun t 5300 Series R e f[...]

  • Page 8

    2 Reference Manu al 00809-1600-4530, Rev AA Section 1: Introduc tion March 2015 Introduction[...]

  • Page 9

    3 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Sec tion 2 Installa tion and Con figura tion Comple te the Quick S tart Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag e 3 Comple te the ba sic con figurat ion . [...]

  • Page 10

    4 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration  Probe t ype  Hold Off /Upper Null Zone . This parameter should only be changed if there are disturbing objects close to the probe , e .g. nozzle disturbances. No valid mea sureme nts are possible abov e the Hold[...]

  • Page 11

    5 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration  AI block (F OUNDA TION fieldbus). A minim um of f our paramete rs are required to configure the AI Block.  Channe l - Corresponds t o the desired sensor me asure ment  L_T YPE - Defines the rel ationship to [...]

  • Page 12

    6 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.2.3 Ba sic c onfigura tion u sing a Fie ld Communica t or Figure 2-3. Field Communicator Menu T ree Corresponding to Device R evision 3 For more informa tion, see Sec tion 5.5 Basic con figuration using a Field Commu[...]

  • Page 13

    7 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration 2.2.4 Basic c on figuration u sing AM S ® Suite (HAR T) or De ltaV ™ The Ro semoun t 5300 Serie s can also be con figured u sing AMS Suit e or DeltaV . For more informa tion, see Sec tion 5.7 Basic Configuration Us[...]

  • Page 14

    8 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.3.2 Other op tion al advanced c on figurations Other functions that may be required can be f ound in A ppendix C of the ref ere nce m anual. Some of these may only be needed in certai n conditions. This i ncludes set[...]

  • Page 15

    9 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration T o view the analog out put signal, selec t the T ools > Device Displa y op tion and s elect the Analog Out tab : Figure 2-5. Presentation o f Analog Ou tput Value in Rosemount Radar Master For more informa tion, s[...]

  • Page 16

    10 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration Also, or a lternati vely , ac tivate t he tr ansm itter’ s loop test f unc tio n. Ou tput 4 , 12, a nd 20 mA a nd ve rif y that the readings in the DCS match up. In R ose mount Rad ar Ma ster , select Setup > Out[...]

  • Page 17

    11 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Figure 2-8. The Ec ho Curve Presents All Visible Echoes 2.5 Common problems and recommended actions 2.5.1 Double bounce T all, narrow , and/or rough nozzles m ay cre ate double bounces, which disturb the measure ment[...]

  • Page 18

    12 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.5.2 S trong fix ed ec ho - be nt probe/probe c ontac ting no zzle A probe in con tact with metal crea tes a str ong echo and the mea sureme nt will lock onto the strong echo. Note Hea v y con tamina tion ma y also c[...]

  • Page 19

    13 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Re ad diagno stics V e rif y that no e rror s or unatte nded warnings are presen t. Figure 2-10. The Diagnostics Window in R osemount Radar Master T o view Diagno stics in Ro semoun t Radar Ma ste r , select T ools &[...]

  • Page 20

    14 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.6 Archive files Sav e echo curve and configuration backup file Permane ntly store the echo cur ve and c onfiguration backup f iles for future use , with re-occurri ng ve rification procedures. In Rose moun t Rad ar [...]

  • Page 21

    15 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid Sec tion 3 V erifica tion and V alida tion o f GWR without Fluid V e rifica tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 22

    16 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid a. Re fe rence pulse amplitude and location with regard to the ze ro line  (see Ta b l e 3 - 1 ) Re fe re nce pulse amplitude varies with the type of probe used and the siz e of[...]

  • Page 23

    17 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid b. General noise floor amplitude (see Figure 3-2 ) The noise fl oor should be relativ ely flat with low amplitude. This can var y with the size and shape of the chamber internal str uc ture. F[...]

  • Page 24

    18 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid c. End of probe peak (see Figu re 3- 3 ) The end of probe pe ak is aff ected by the probe t ype and the use of ce nte ring discs. A metal cen te ring disk will give a positiv e pe [...]

  • Page 25

    19 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid Figure 3-4. Sample V erification R eflector Peak 5. While the chambe r is emp ty, save backup fi le and echo plot.  Use the arc hive function in Rose mount Ra dar Mast er . Select Setup >[...]

  • Page 26

    20 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid 3.2 V alidation of devic e T o valida te the function alit y of a devic e after it has been in se r vice , it is po ssible t o comp are the current reading s to baseline re adings.[...]

  • Page 27

    21 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid T able 3-2. Validation C hecks Descrip tion Initial reading Va l i d a t i o n reading Allowable T olerance Re fere nce pe ak amplitude Normal v aria tion is ±10% mo stly depe nds on the ambi[...]

  • Page 28

    22 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid Ta g # ________ ______________ Serial# __ ______________ ___________  Parameter Initial Va l u e Curr e nt valu e To l e r a n c e With in tolerance? (Y es or No) Date Te m p e [...]

  • Page 29

    23 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid Sec tion 4 V erifica tion Proc edure with Fluid V e rifica tion procedur e with active lev el me a sure men t . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23 Common proble ms and reco mmended actions[...]

  • Page 30

    24 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Ec ho cur ve verification at operating conditions At normal operating c onditions, download and re view the echo cur ve acc ording to the f ollowing step s : 1. Check refe renc e pulse amplitude and position . [...]

  • Page 31

    25 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.2 Common problems and recommended actions Sur face pulse not detected Figure 4-3. Surface Threshold too High Sur face measurement is too high Figure 4-4. Surface Threshold too Lo w 3.0 5.0 A B The Surface Th res[...]

  • Page 32

    26 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Rec ommended actions Any o f thes e opti ons ma y be us ed to block f alse echo es :  Raise gene ral surface threshold to about 300 mV abo ve f alse ec ho, but not more than 50% of he ight of sur face pe ak.[...]

  • Page 33

    27 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.3 T ransmitter diagnostics revie w V e rif y that no e rrors or unatte nded warnings ar e prese nt. Figure 4-6. The Diagno stics Window in RRM T o view Diagnostics in R RM, selec t T ools > Diagnosti cs . For[...]

  • Page 34

    28 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Figure 4-7. Log R egisters Sta r t empt yi ng th e t an k o r c ham ber mak in g s ur e n ot t o s top unt il it is com pl etel y em pt y. Wi th a ch amber , do not f org et to c lose th e proces s valves be fo[...]

  • Page 35

    29 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.5 Ec ho cur ve v erification with empt y tank Wh en th e t an k or cham ber is empt y , down lo ad and review the echo curve according to the fol low in g s teps: 1. Compare the echo c ur ve with previou s pl ot[...]

  • Page 36

    30 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Figure 4-9. The Configuration Report Win dow in RRM 4.7.1 Other valid ati on suggestions T o validate a de vice , do one of the fo llowing:  Check the end of probe pe ak and labe l when the v esse l or chamb[...]

  • Page 37

    31 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Additional Options Sec t ion 5 Addition al Options Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31 Sign al Quality Metrics (SQM) . . . . . . . . . . . . . . . . . . [...]

  • Page 38

    32 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Add ition al Op tions  In R ose mount Rad ar Ma ste r: 1. Connec t to t he device. 2. Right c lick on the devic e and se lect Pro per ties . 3. If “Diagnostics Suite” is mentioned in the Device Sof t ware Configuration 2 list, the device supports Signal Qua[...]

  • Page 39

    33 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Additional Options 5.3.1 High lev e l supe r vision Additi onally, the refl ec tor ’s un ique e cho chara c terist ics aid th e tra nsm itter to locate a liqu id surface abov e the reflector , there b y off e ring incre as ed reli abil it y to det ect high leve [...]

  • Page 40

    34 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Add ition al Op tions[...]

  • Page 41

    35 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations Sec tion 6 SI S Installa tions Installa tion in SI S applic ations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35 Conf iguring in SI S applic ations . . . . . . . . . . . . . . . . . . . . [...]

  • Page 42

    36 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions 6.2 Configuring in SIS applications Use a H ART ® compli ant ma ste r , such as R ose mount Rad ar Mast er (RRM) or a Field Communi cato r , to comm unicat e with and v eri fy con figura tion o f the R ose moun t 5300 Se ries. These instructio[...]

  • Page 43

    37 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations Site acce ptance Af ter installa tion and/or configuration, proper ope ration of the transmitte r (including ve rification of all configuration changes) must be ve rified. A site accep tance test is theref ore required. The proof test outlined in[...]

  • Page 44

    38 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions Suggested c omprehensiv e proo f test The suggested proof t est described below de tects approxim ate ly 89% in of pos sible Dangerous Undetected (DU) failures in the R o semoun t 5300 Series T ransmitt ers. 1. Bypass the safe t y func tion and[...]

  • Page 45

    39 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations 5. Using L oop T est, ent er c urren t value (mA) repr esen ting low al arm curren t. V e rify that analog output c urren t and terminal voltage are c orrect using re fe re nce me te rs.   Thi s s tep tes ts fo r p ossib le qu iescent cur r[...]

  • Page 46

    40 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions Figure 6-2. Range V alues 9. Rest ore the loop to full operation. 10. Re mov e the bypass from the safety Programmable Logic Controll er (PL C) or otherw ise restore normal operation. 11. Document “ a s found” c onditions and test results u[...]

  • Page 47

    41 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist Appe ndix A C ommissioning Checklist Note Not all fields in this form are applicable to all transmitters. A .1 Plant inf ormation This produc t data sheet cov ers both HART ® and F OUNDA TION ™ f iel db us p rot oco ls un le ss s[...]

  • Page 48

    42 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .1.2 T ank in f orma tion  Completed  Not completed Shor t application description: Ta n k t y p e :   V e r tical c ylinder   Horiz on tal cylinder   Spherical   Cubi ca l   Solid produ[...]

  • Page 49

    43 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .1.3 Mech anical installation  Complete d  Not c ompleted Comm on Mounting type:   Pipe/cham ber   No zzle   Direct/bracke t Nozzle diameter: Nozzle heigh t: Nozzle orient ation (positio n on tan k[...]

  • Page 50

    44 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .1.4 Elec trical inst alla tion  Comp leted  Not completed Po wer supply within limits   YES   NO V o ltage measured a t the termin al at the transmitter: Groundings according to manual and local regul[...]

  • Page 51

    45 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .1.5 Is the produc t’s Ex cl a ssifica tion in acc ord anc e with requireme n ts?  YES  NO For more in fo rmation see Section: “ Complet e the basic c onfiguration ” on page 3 and Sect ion “Echo cur ve ve ri[...]

  • Page 52

    46 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .2 Ec ho tuning A .3 Backups and plots  Comp leted  Not completed For more in form ation see Section: “ Complet e the advanced con figuration” on page 7 and “Review echo cur ve” on page 10 l. Configur atio[...]

  • Page 53

    47 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .4 GWR radar v erification in c hambers UNIT: Not e: V erification procedure is per formed under ambient c onditions. For dynamic vapor compe nsations units, e nsure tha t the DC is calcula ted at 1.0 be fore starting verifica tio[...]

  • Page 54

    48 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st In need of suppor t with a transmitter , send a c o mmissioning re por t togeth e r with a backup file from the transmitter to your local Emer son Process Man age ment represe ntativ e . 10 V e rification at filled condition (URV [...]

  • Page 55

    49 Reference Manu al 00809-1600-4530, Rev AA March 2015[...]

  • Page 56

    Reference Manu al 00809-1600-4530, Rev AA March 2015 Ro semount W orld Headquar ters Emerson Process Management 6021 Innovation Blvd Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001  RFQ.RMD-RCC@EmersonProcess.com Nor th Americ a Regional Office Emerson Process Management 8200 Market Blvd. Chanhassen, MN 55317, USA +1 8[...]