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Emerson 1500 manual

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Table of contents for the manual

  • Page 1

    Installation and operation manual Part Number 3-9008-504, rev. K October, 2013 Daniel TM Series 1500 turbine meter 3" thru 18" sizes[...]

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    Safety signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation[...]

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    [...]

  • Page 5

    Important safety instructions Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel m ust strictly adhere both to the information printed on the product and t[...]

  • Page 6

    Product operation personnel: • To prevent personal injury, personnel must follow all instructions of this m anual prior to and during operation of the product. Follow all wa rnings, cautions, and notices marked on, and supplied with, this product. • Verify that this is the correct instruction manual for your Daniel product. If this is not the c[...]

  • Page 7

    Notice THE CONTENTS OF THIS PUBLICATION ARE PR ESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES , EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBE D HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL?[...]

  • Page 8

    Warranty and limitation of liability 1. LIMITED WARRANTY : Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware em bodi ed in the Goods will execute the programm ing instructions provided by Daniel, and that the Goods m anufactured by Daniel will be free [...]

  • Page 9

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TABLE OF CONTENTS i TABLE OF CONTENTS 1.0 INTRODUCTION .................................................... 1 - 1 1 . 1 G e n e r a l ........................................................ 1 - 1 1 . 2 D e s c r i p t i o n ..................................................... 1 - 1 2 . 0 S P E C I F I [...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER TABLE OF CONTENTS ii This page intentionally left blank.[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TABLE OF CONTENTS iii Figures 3 - 1 T y p i c a l I n s t a l l a t i o n .................................................... 3 - 2 3 - 2 U M B W i r i n g ......................................................... 3 - 7 7 - 1 U M B A s s e m b l y - A l l S i z e s ......................................[...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER TABLE OF CONTENTS iv This page intentionally left blank.[...]

  • Page 13

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INTRODUCTION 1-1 1.0 INTRODUCTION 1.1 General This manual is designed to assist in the inst allation and opera tion of the Daniel™ Series 1500 Turbine Meter. To assure proper installation and startup it is important to read this manual in its entirety. 1.2 Description The Series 1500 Turbine Flowmeter [...]

  • Page 14

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INTRODUCTION 1-2 This page intentionally left blank.[...]

  • Page 15

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 SPECIFICATIONS 2-1 2.0 SPECIFICATIONS This meter is designed for use within the gui delines of API Standards, Chapter 5.3, formerly Standard 2534 (The Measurement of Liquid Hydro carbons by Turbine Meter Systems) and the test procedures of API Standards, Chapter 4 (Prover Systems). PERSONAL INJURY AND/OR[...]

  • Page 16

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER SPECIFICATIONS 2-2 INMETRO certification Certification number and marking Applicable norms ABNT NBR IEC 60079-0:2008 ABNT NBR IEC 60079-1:2009 Temperature range -40 / C # to # +60 / C Conditions for safe use (X) - The joint between the Universal Mounting Box cover and housing is a flat joint and has a fl[...]

  • Page 17

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Pressure/Temperature Carbon Steel Stainless Steel SPECIFICATIONS 2-3 600 ANSI / -20 to 100°F (-29° to 82°C) 1480 psig WP 1440 psig WP 600# ANSI / 180°F (82°C) 1376 psig WP 1248 psig WP 600# ANSI / 400°F (204°C) 1270 psig WP 995 psig WP 900# ANSI / -20 to 100°F (-29° to 82°C) 2220 psig WP 2160 p[...]

  • Page 18

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER SPECIFICATIONS 2-4 Meter Performance Linearity ± 0.15% (Linearity options of ± 0.1% and ± 0.07% available on certain sizes). Repeatability ± 0.02% at any point throughout the extended minimum to extended maximum flow range. Pressure Drop At maximum flow of normal flow range on water 4 psi. Pressure R[...]

  • Page 19

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 SPECIFICATIONS 2-5 Type: Square Wave Frequency Range: 0 to 5 kHz Max. Voltage: 30 Vdc Max. Current: 125 mA Max. Power: 0.5 Watts Transmission Distance: Without Preamp: 20 ft. (6.1 m eters) With Preamp: 3,000 ft. (914 m eters) Materials of Construction Meter Body (All sizes): Steel, Std. Options: Steel fl[...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER SPECIFICATIONS 2-6 This page intentionally left blank.[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-1 3.0 INSTALLATION 3.1 General This section contains specific instructions for installation of the meter. 3.2 Flow Considerations A properly designed flow system will do two basic things towards maintaining the linearity of the turbine meter. It will properly condition the in coming flow s[...]

  • Page 22

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-2 3.3 Installation and Equipment Figure 3-1, Typical Installation, has been provided as a guide in establishing optimum performance of the meter. Prior to installation, consider the general information listed below. Figure 3-1. Typical Installation 1. Note the direction of flow indicated o[...]

  • Page 23

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-3 When installing this equipment, bolting m ust conform to the requirements of ASME B16.5 paragraph 5.3 and to the material requirements of ASME B16.5 Table 1B. Gaskets must conform to the requirements of ASME B16.20. It is the customer's responsibility to ensure that piping or other [...]

  • Page 24

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-4 MECHANICAL EQUIPMENT DAMAGE Always use a flushing medium that is compatible with the metallurgy of the meter and its internal components and similar to the product for which the meter is intended. Using water as a flushing medium m ay result in damage to the internal components of the tu[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-5 C. Flow Conditioning Plate The flow conditioning plate is available for all standard Series 1500 Turbine meters, sizes 3" - 8" and is designed to eliminate product flow characteristics such as liquid swirl and non-uniform velocity profiles (induced by piping configurations and [...]

  • Page 26

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-6 3.4 Pickoff Coils And Electrical Connections A. Pickoff Coils The Series 1500 Turbine has the capacity for singl e or dual pickoff coils mounted 90° electrically out of phase. Each pickoff produces A low level sine wave signal which varies in amplitude (mV) and frequency (Hz), proportio[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INSTALLATION 3-7 Figure 3-2. UMB Wiring[...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER INSTALLATION 3-8 This page intentionally left blank.[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 OPERATION 4-1 4.0 OPERATION 4.1 General This section contains the operating procedures for the Series 1500 Turbine Flowmeter. Reference Section 3-4 for general flow considerations that may effect meter perform ance. The Series 1500 Turbine Meter is a volu metric flow measuring and transm itting device th[...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER OPERATION 4-2 4.3 Operation Flow and pressure information is stamped on the nam eplate located on the outside of the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Never subject the meter to flow or pressure ranges above those specified in Section 2.0 Specifications, or those stamped on the meter. Exceed[...]

  • Page 31

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-1 5.0 MAINTENANCE Reference Figures 7-1 through 7-6 Exploded Parts Drawings. Item numbers reference actual engineering drawings and are not m eant to be consecutively numbered. 5.1 General The Series 1500 Turbine is designed to operate for extended periods of time without evidence of wear o[...]

  • Page 32

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-2 5.3 Disassembly Procedures - Internal Components A. All sizes 1. Before removing the meter from the system the following precautions must be taken: a. Disconnect all power to the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Disconnect power to the meter. Failure to disconnect power to t[...]

  • Page 33

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-3 Disassembly Step 1 Remove the downstream shaft nut, simultaneously holding the upstream shaft nut to prevent the shaft from turning. Disassembly Step 2 Remove downstream hanger assem bly from the shaft. To do this you must w ithdraw the shaft in the upstream direction to allow the inserti[...]

  • Page 34

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-4 Disassembly Step 3 Remove downstream cone from the shaft. Thrust washer should remain in cone. Disassembly Step 4 Remove rotor from the shaft. Depending on the turbine meter option, the rotor could be just a blade type or a rim type. The rim is not removable from the rotor assembly.[...]

  • Page 35

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-5 Disassembly Step 5 Remove journal bearing. Disassembly Step 6 Remove upstream cone from the shaft. Thrust washer should remain in cone.[...]

  • Page 36

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-6 Disassembly Step 7 Remove upstream hanger assembly from the opposite end. To do this you must insert a pin into the hole in the upstream hanger hub. Insert the shaft from the downstream end and push the shaft against the pin. Tap the shaft lightly to free the downstream hanger assembly.[...]

  • Page 37

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MAINTENANCE 5-7 5.4 Reassembly of Internal Components In all cases reassembly is the reverse of disassemb ly. Caution m ust be taken at all tim es to protect the rotor blades from rough handling as blade position is critical to meter perform ance. POSSIBLE EQUIPMENT DAMAGE Use torque values in Table 5-1 [...]

  • Page 38

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER MAINTENANCE 5-8 5.5 Field Retrofitable Dual Pickoff In the event that a second pickoff is required for equipment originally supplied with a single pickoff, or should field service or replacement of existing pickoffs be necessary, the following procedure is recommended. See Figures 7-1 through 7-6. 1. Dis[...]

  • Page 39

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TROUBLESHOOTING 6-1 6.0 TROUBLESHOOTING 6.1 General This information has been provided as an aid in basic troubleshooting. Disassem bly procedures have been outlined in Section 5.3 of this manual. If the Series 1500 Turbine is found to be in need of repair, it is recommended the user contact the nearest [...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER TROUBLESHOOTING 6-2 This page intentionally left blank.[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-1 7.0 PARTS LIST This section contains the necessary parts required to make up any standard unit covered in this manual. Recomm ended spare or replacement parts have been denoted by an asterisk. Item numbers reference actual engineering drawings and are not m eant to be consecutively numbere[...]

  • Page 42

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-2 Figure 7-1. UMB Assembly - All Sizes (Reference Table 7-1) **Torque 55 in. lbs. (16)[...]

  • Page 43

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-3 Table 7-1. UMB Assembly (All Sizes) (Reference Figure 7-1) Item Number Description Part Number Quantity Required 13* O-ring (Viton ® -A) 1500093-022 1 16** Screw (Hex Socket Head) 151496 9 17 UMB Housing 899-00-100-00 1 18 Insulator 799-00-424-01 1 19* Dual Channel Preamp 230-00-300-00 1 [...]

  • Page 44

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-4 Figure 7-2. High Temperature UMB Assembly (Reference Table 7-2) * Torque 55 in. lbs. (26)[...]

  • Page 45

    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-5 Table 7-2. High Temperature UMB Assembly (Reference Figure 7-2) Item Number Description Part Number Quantity Required 16 Nut 151524 2 17 Mounting screw 1505069 3 18 Terminal block 1505065 2 19 Screw 150511 2 22 O-ring (Viton ® -A) 1500093-022 1 26* Screw - hex socket head 151496 8 27 UMB [...]

  • Page 46

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-6 Figure 7-3. 3" through 18" Uni-Directional 1500 Series Turbine (Reference Table 7-3)[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-7 Table 7-3. 3" through 8" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-3) Item No. D e s c r i p t i o n 3 "4 "6 "8 " Part No. Qty Part No. Qty Part No. Qty Part No. Qty 1 N ut 1-561-76-192 2 1-561-76- 155 2 1-561-76-163 2 1-561-76- 171 2 2 Flo[...]

  • Page 48

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-8 Figure 7-4. 4" through 8" Bi-Directional Series 1500 Series (Reference Table 7-4)[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-9 Table 7-4. 4" through 8" Bi-Directional Series 1500 Turbine Meter (Reference Figure 7-4) Item No. Description 4" 6" 8" Part No. Qty Part No. Qty Part No. Qty 1 Nut 1-561-76-155 2 1-561-76-163 2 1-561-76-171 2 3 Hanger hub 1-307-10-640 2 1-307-10-645 2 1-307-10-650 [...]

  • Page 50

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-10 Figure 7-5. 10" through 12" Uni-Directional Series 1500 Series (Reference Table 7-5)[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-11 Table 7-5. 10" through 12" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-5) Item No. Description 10" 12" Part No. Q ty Part No. Qty 1 Nut 1-561-76-183 2 1-561-76-200 2 3 Hanger hub 1-307-10-655 2 1-307-10-660 2 4 Hanger blade 1-307-10-755 6 1-307-10-760[...]

  • Page 52

    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-12 Figure 7-6. 16" through 18" Uni-Directional Series 1500 Series (Reference Table 7-6)[...]

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    DANIEL™ SERIES 1500 TURBINE METER OCT 2013 PARTS LIST 7-13 Table 7-6. 16" through 18" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-6) Item No. Description 16" 18" Part No. Qty Part No. Qty 1 Nut 1-561-76-083 2 1-561-76-088 2 3 Hanger hub 1-307-10-665 1 1-307-10-696 2 4 Hanger blade 1 -307-10-765 6 1-307-10-770[...]

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    OCT 2013 DANIEL™ SERIES 1500 TURBINE METER PARTS LIST 7-14 This page intentionally left blank.[...]

  • Page 55

    Daniel Measurement and Control, Inc. Returned Material Authorization Repair Form for Used Equipment Including Decontamination/Cleaning Statement A Return Material Authorization (RMA) number must be obtained prior to returning any equipm ent for any reason. Download the RMA form on the Daniel Measurement and Control, Inc. Support Services web page b[...]

  • Page 56

    Shipping Requirements Failure to comply with this procedure will result in the shipment being ref used. 1. Write the RMA number on the shipping package. 2. Inside the package include one copy of this document and all required Material Safety Data Sheets (MSDS) 3. Outside of the package attach one copy of this document and all required Material Safe[...]

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    NOTES[...]

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    NOTES[...]

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    Emerson Process Management Daniel Measurement and Control, Inc. 11100 Brittmoore Park Drive Houston, TX 77041 T+1 713-467-6000 F+1 713-827-4805 www.emerson.com Copyright© 2013 Daniel Measurement and Control, Inc. and Daniel Measurement Serv ices, Inc. Divisions of Emerson Process Management reserve the right to make changes to any of its pr oducts[...]