Emerson 00825-0100-4530 Rev EC manual

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Table of contents for the manual

  • Page 1

    Quick Installat ion Guide 00825-0100- 4530, Rev EC March 2013 Superior Pe r formanc e Guided W av e Radar Lev el and Inter face T ransmitte r[...]

  • Page 2

    March 2013 2 Quick Installati on Guide About this guide This installati on guide provides b asic guidelines for Rosemoun t 5300 Series transmitters. It does no t provide instruct ions for configuration , diagnostics, maintenance, service, trouble shooting, Expl osion-proof, Flame proof, or intrinsically safe (I.S .) installations. Re fer to the Ros[...]

  • Page 3

    Quick Installat ion Guide 3 March 2013 Any sub stitution o f non-authorized p arts or repair , othe r than exc hang ing the c omplet e transmitter he ad or probe ass embly , may jeopardiz e safety and is prohibited. Unauthorized c hanges t o the product are stric tly prohibited as they m ay uninte ntionally and unpredictably alter performance and j[...]

  • Page 4

    March 2013 4 Quick Installati on Guide St ep 1: Confirm system readiness Conf irm HART revision capability  If usi ng HA RT- bas ed cont ro l o r ass et mana geme nt s ys tem s, conf ir m th e HA RT capabilit y of those systems prior to tr ansmitt er instal lat ion. Not all syste ms are capable of communicating with the HART R evision 7 protocol[...]

  • Page 5

    Quick Installat ion Guide 5 March 2013 St ep 2: Mount the transmitter head/probe T ank connection with flange 1. Place a g ask et on top of the tank flange . 2. Lowe r the probe with flange into the tank. 3. Tighten the bolts and nuts with sufficie nt torque regarding flange and gask et choice . 4. Loose n the nut that c onnec ts the housing to the[...]

  • Page 6

    March 2013 6 Quick Installati on Guide St ep 2 c ontin ued... Brack et mounting, on wall 1. Mount the brack et direc tly to the wall with screws suitable for the purpo se . 2. Mount the tra nsmitte r with probe to th e brack et and secure the instal lation with the three supplied screws. Bracket mounting, on pipe 1. Put the two U-bolts through th e[...]

  • Page 7

    Quick Installat ion Guide 7 March 2013 St ep 2 c ontin ued... Remo te h o us in g 1. Re move the tran smitte r he ad from the probe b y unscrewing the M50 nut. For saf et y inform ation regar ding ESD discha rge , see the applicabl e warning on page 3 . 2. Mount the probe in the tank. 3. Mount the bracket t o the pole, ma king sure the distance bet[...]

  • Page 8

    March 2013 8 Quick Installati on Guide St ep 3: Connec t the wirin g Wiring and power supply requ irements can be dependent upon the app roval certification . As with all F OUNDATION fieldbus requirements, a conditioned power supply and terminat ing resistors are requ ired for proper o peration. It is recomme nded that sh ielded twisted pair wiring[...]

  • Page 9

    Quick Installat ion Guide 9 March 2013 T o connec t the transmitter 1. V erify that the powe r supply is disconne cted. 2. Re move the te rminal b lock co ve r (see picture below ). 3. Pull the cable th rough the cable g land/conduit. For Explosion-proof / Flameproof installations, only use cable glands or conduit entry d evices ce r tified Explosi[...]

  • Page 10

    March 2013 10 Quick Installati on Guide St ep 3 c ontinued... HART c ommunication The Rosemount 53 00 Series transmit ter operates with a power supply rangin g from 16 - 42.4 Vdc (16 - 30 Vdc in IS ap plications, 20- 42.4 Vdc in Explosi on-proof / Flameproof appl ications and in Non-Sp arking / Energy Limited appl ications). All configuration tools[...]

  • Page 11

    Quick Installat ion Guide 11 March 2013 St ep 3 c ontin ued... T ype n approvals : non-sparking / energ y limited pow er supply T ransient protection terminal block Load Resistance 250  Power Supply HART Modem Field Communicator PC Rosemount 5300 Series Tr a n s m i t t e r HART: U n = 42.4 V Power Supply Load Resistance 250  PC HART Modem Fi[...]

  • Page 12

    March 2013 12 Quick Installati on Guide St ep 3 c ontin ued... Load l imitations The Field Commu nicator require s a minimum load resist ance of 250  wi thin the loop to function properly . The maximum load resistan ce can be obtain ed from the following dia grams. NOT E: For Flameproo f / Explosion-proof inst allations, the diagram is only vali[...]

  • Page 13

    Quick Installat ion Guide 13 March 2013 St ep 3 c ontin ued... F OUND ATION fie ldbus The Rosemount 5300 Series transmitter, F OUNDATION fieldbus version, operates with a power sup ply ranging from 9 - 32 Vd c (9 - 30 Vdc in IS applicatio ns and 16 - 32 Vdc in Explosion-p roof / Flameproof and in Non -Sparking / Energy Limited application s). FISCO[...]

  • Page 14

    March 2013 14 Quick Installati on Guide St ep 3 c ontin ued... T ype n approvals : non-sparking / energy limited po wer supply RS-485 with Modbu s communica tion The 5300 Series RS-48 5 with Modbus communication tran smitter version operates using a power supply rangin g from 8 - 30 Vdc ( max. rating). See the Rosemount 5300/54 00 Series with HART [...]

  • Page 15

    Quick Installat ion Guide 15 March 2013 St ep 4: Configure NOTE: If the transmitter is pre-c onfigured at the factor y, it is only nec essary to proceed with the follo wing steps if you need to ve r if y or change the settings. Basic configuration c an easily be done either with Rosemount Radar Master, a Field Communica tor, the AMS™ Suite, Delt [...]

  • Page 16

    March 2013 16 Quick Installati on Guide Configuration using the R osem ount Radar Master sof twa r e 1. Start Ro semoun t Radar Mast er ( Programs > Ro sem ount > Ro semo unt R adar Master ). 2. Connect to the desired transmitter . Once the transmit ter is c onnec ted, the Guided Setup win dow app ears au tom atica lly . 3. Click the Run Wiza[...]

  • Page 17

    Quick Installat ion Guide 17 March 2013 are norm ally c onfi gured at the f actor y , but can be c hang ed if , for exampl e, t he probe is cut in the fi eld, or if disturbi ng objects in the near zone need to be block ed out ( Hold Off Distanc e/Uppe r Null Z one (UN Z)). Handheld HAR T Communica tor: F ast K ey Seque nce [2, 1, 2]. F OUND ATION f[...]

  • Page 18

    March 2013 18 Quick Installati on Guide Click Nex t and the following window appears (T ank Environment). 8. In the Environment window , select Measurement Mode . If the sur face is m ov i ng u p o r d o w n a t ra t e s o ve r 4 0 m m / s (1 . 5 i n . /s ) , t h e Rapid Le vel Changes box sh ould also be s elected. En ter the Upper Produc t Dielec[...]

  • Page 19

    Quick Installat ion Guide 19 March 2013 the available pre-defined tank options, or if high volume accurac y is desired. Choose None if volume calculation is not desired. Handheld HART C ommunicator: F ast Ke y Sequenc e [2, 1, 5] F OUND ATION fieldbu s paramet ers: TRANSDUCER_1300 > VOL_ VO LU ME _ C A LC_ M E TH O D TRANSDUCER_1300 > V OL_ID[...]

  • Page 20

    March 2013 20 Quick Installati on Guide 12. The Basic Configurat ion with the Radar Maste r Wizard is now finished. Proceed with the Device Specific Setup to see which additional configuration is needed. Y ou may be required to calibrate V apor Compensa tion, to set up Probe End Projec tion, or to per form a T r im Near Zone de pending on t ype of [...]

  • Page 21

    Quick Installat ion Guide 21 March 2013 Safet y Instrumented Systems (4-20 mA only) The following sec tion is applicable to th e Rosemount 5300 Prio r-Use option (Special certi fication: QS). Ad ditional Safety In strumented Systems informati on is available in the Rose mount 5300 Series Reference Manual (Document No. 00809-010 0-4530). The m anual[...]

  • Page 22

    March 2013 22 Quick Installati on Guide Damping User adjusted damping affects the transm itter’s ability to respond to proces s changes. Therefore, th e damping values + response time should not exceed the Safety loop requirem ents. Alarm and saturation lev els DCS or safety logic solver should be configured to ha ndle both High alarm and Low ala[...]

  • Page 23

    Quick Installat ion Guide 23 March 2013 Site acceptance After the installa tion and configura tion, proper operat ion of the transmitte r should be verified. A site acceptance test is th erefore recommended. The proof test outlined in this sect ion can be used for this. Operation and main ten a nce The Rosemount 5300 Series Prior-Use opti on must b[...]

  • Page 24

    March 2013 24 Quick Installati on Guide 6. Enable write protec tion. 7. Restore the loop to full operation. 8. Remo ve the bypa ss from the sa f ety logic solver or o ther wise restore normal operation. 9. Docu ment the test res ult for f uture reference . Inspec tion Visual inspection It is recommended to inspect th e probe for possible build up o[...]

  • Page 25

    Quick Installat ion Guide 25 March 2013 Product cer tifications EU c onf ormit y The EC declaration of c onformity can be found on page 33 . The most recent revision of the EC declaration of conformity can be found at www.rosemount.com . Saf et y Instrume nt ed Syste ms (SI S) The Rosemount 53 00 Series has been e valuated by a th ird party, Exida,[...]

  • Page 26

    March 2013 26 Quick Installati on Guide I5, IE 1 Intrinsically safe and FISCO model: Intrinsically Sa fe f or Cla ss I, II, III, Div . 1, Groups A, B, C, D, E, F , and G, Cla ss I, Zone 0, AEx i a IIC T4 when installed per Con trol Drawing: 9240 030-936. Non-Incendive Class I, Div. 2, Groups A, B, C, D, F , and G; Suitable for Cla ss II, III, Div .[...]

  • Page 27

    Quick Installat ion Guide 27 March 2013 European certifications A TE X appro vals Special conditions for safe us e (X) The intrinsically safe c ircuits do not withstand the 500 V AC test as specified in IE C 60079-11 clause 6.4.12. Impact and fric tion hazards need to be considered acc ording to EN 60079-0 cl ause 8.1.2 when the transmitter and par[...]

  • Page 28

    March 2013 28 Quick Installati on Guide Brazilian c ertifications INMETRO approv als Special conditions for safe use (X) Letter X in the number of the cer tificate indicates the following special condition(s) for safe use:  For models 530xFxxxxxxxxxE1..., 530xFxxxxxxxxx KA..., 530 xFxxxxxxxxxKB... or 530xFxxxxxxxxxKC... and when the sensor area [...]

  • Page 29

    Quick Installat ion Guide 29 March 2013 I2 1 Intrinsical ly safe : 4-20 mA/HART model : Ex ia IIC T4 Ga Ex ta IIIC T79 °C -50 °C < T a < +70 °C U i : 30 V , I i : 130 mA, P i : 1.0 W , L i : 0 μ H, C i : 7.26 nF F OUNDA TION fieldbu s model : Ex ia IIC T4 Ga Ex ta IIIC T69 °C -50 °C < T a < +60 °C U i : 30 V , I i : 300 mA, P i :[...]

  • Page 30

    March 2013 30 Quick Installati on Guide IC 1 F OUNDAT ION fieldbus FISCO model: Ex ia IIC T 4 (-50 °C < T a < +60 °C) DIP A20 T A 69 °C U i = 17.5 V , I i = 380 mA, P i = 5.32 W , C i  4.95 nF , L i  0.1 μ H N3 T yp e n: HART model : Ex nL IIC T4 (-50 °C < T a < +70 °C) U i = 30 V , I i = 130 mA , P i = 1.0 W , C i [...]

  • Page 31

    Quick Installat ion Guide 31 March 2013 IE CEx certifications IECEx appro vals Special conditions for safe us e (X) The intrinsically safe circuits do not withstand the 500 V AC test as spec ified in IEC 60079-11 clause 6.4.12. Impact and fric tion hazards need to be c onsidered acc ording to EN 60079-0 clau se 8.1.2 when the transm itte r and pa r[...]

  • Page 32

    March 2013 32 Quick Installati on Guide Other certifications Ove r fill protectio n Cert. no: Z-65.16-476 U1 TÜV-tested and approved by DIBt for ove r fill protection according to the German WHG regulations Approval valid for HART and F OU NDATION fie ldbu s op tions. Suitabilit y for intend ed use Compliant with NAMUR NE 95, ve rsion 07.07.2006 ?[...]

  • Page 33

    Quick Installat ion Guide 33 March 2013 E C Declaration of Conformit y Figure 1. EC Dec laration of Conf ormity - page 1[...]

  • Page 34

    March 2013 34 Quick Installati on Guide Figure 2. E C Declar ation of Conf ormity - page 2[...]

  • Page 35

    Quick Installat ion Guide 35 March 2013 Figure 3. EC Dec laration of Conf ormity - page 3[...]

  • Page 36

    Emerson Process Management Rosemount Me asurement 8200 Mark et Boule vard Chanha ssen , MN 55317 U SA T el (USA) 1 800 999 9307 T el (Intern ational ) +1 952 906 8888 F ax +1 952 906 88 89 Emerso n Process Management Asi a Pa c if ic Pt e L td 1 Pandan Cr esce nt Singapor e 128461 T el +65 6777 8211 F ax +65 6777 0947 Service Support Hotline: +65 6[...]