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EFJohnson VR-CM50 manual

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Table of contents for the manual

  • Page 1

    VR-CM50 CONSOLE SYSTEM INSTALLATION GUIDE Second Pri nting February 1996 Supersed es 004- 3039-274 May 19 95[...]

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    [...]

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    VR-CM50 CONSOLE SYSTEM INSTALLATION GUIDE Copyri ght  1995 by t he E.F. John son Compa ny The E.F. J ohnson C ompany des igns and manu factures t wo-way radi o equipmen t to s erve a wide variety of communicat ions needs. J ohnson pr oduces equipment fo r the mobi le teleph one and land mobi le radi o services whi ch include busines s, indu stri[...]

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    [...]

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    T ABLE OF CONTENTS 1 1 PRE-INSTALLATION INFORMATION 1.1 RECEIVING INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 VISIBLE LOSS OR DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

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    T ABLE OF CONTENTS (CONT .) 2 4 CRT-BASED ELECTRONICS ASSEMBLY PART I 4.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.2 INSTALL THE PC/UPS SLIDE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 7

    T ABLE OF CONTENTS (CONT .) 3 2-14 14 CARD RELAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 2-15 CPP POWER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

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    1-1 Februar y 1996 Part No. 0 04-3039- 274 PRE-INST A LLA TION INFORMA TION SECTION 1 PRE-INST ALLA TION INFO RMA TION 1.1 RECEIVING INFORMA TION I M P O R T A N T This mer chandise was car efully packed and thor- oughly i nspected bef or e leavi ng our factory . Respon- sibili ty for its safe deli very was as sumed by the c arrier upon accep tance[...]

  • Page 10

    PRE-INSTALLATION INFO RMATION 1-2 February 19 96 Part No. 0 04-3039- 274 1.1.5 TOOLS REQUIRED The foll owing t ools are n eeded for the mecha ni- cal ass embly an d install ation of the VR-CM50 Co n- sole S yst em: 1/4" Fl at Blade Sc rewdriver #1 Ph il lips Sc rewd rive r #2 Ph il lips Sc rewd rive r 7/16" Ope n End W rench 3/8" Nut[...]

  • Page 11

    2-1 Februar y 1996 Part No. 0 04-3039- 274 CENTRAL PROCESSOR P ACKAGE INST ALLA TION SECTION 2 C ENTRAL PROCESSOR P ACKAGE INST ALLA TION 2.1 LOCA TION OF THE CENTRAL PRO CES- SOR P ACKAGE (CPP) In se lecting a loca tion for the Cent ral Proc essor Package ( CPP) equi pment cabi net, th e followi ng crite- ria s h oul d be co nsi der ed : 1. A void[...]

  • Page 12

    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-2 February 19 96 Part No. 0 04-3039- 274 Figure 2-1 REAR VIEW - JOINING TWO CPU CABINETS[...]

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    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-3 Februar y 1996 Part No. 0 04-3039- 274 2.3 CONNECTION OF THE CENTRAL PRO- CESSOR P ACKAGE CABLES When mult iple CPP cabine ts are r euired, t he sys- tem layout wi ll have be en designe d to minimiz e the cabling needed bet ween cabine ts. At minimum, it wi ll be neces sary to co nnect th e ribon c ables [...]

  • Page 14

    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-4 February 19 96 Part No. 0 04-3039- 274 2.4 MOUNTING OF SURGE ARRESTOR BOX- ES AND GROUND B RACKET 2.4.1 PLACEMENT OF SURGE ARRESTOR BOXES The sur ge arrestor box(es) may be mount ed direct ly on a wall or on a plywood boar d at a lo cation near th e central equip ment cab inet. (Be s ure the ground l ug i[...]

  • Page 15

    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-5 Februar y 1996 Part No. 0 04-3039- 274 2.5 GROUNDING THE SYSTEM Proper gr oundin g is the s ingle most important conside ration i n inst alling t he system. Po or or in cor- rect gr ounding ca n lead to unpredi ctable a nd errati c perfor mance proble ms, damage to s ystem compo- nents i n the event of li[...]

  • Page 16

    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-6 February 19 96 Part No. 0 04-3039- 274 Figure 2- 5 COMMON GROUND BRACKET ASSEMBL Y placement of the co nnections on the common g round bracket assembly . Use #4 THHN wire to con nect to the grou nd clamp. #3 Lug Connect a #6 THHN wire to l ug #3 (third from top) on t he common groun d bracket ass embly to[...]

  • Page 17

    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-7 Februar y 1996 Part No. 0 04-3039- 274 2.7 CPP I/O P ANELS CPPs with a capaci ty of twen ty or more c ards will hav e one or more CPP I/O panels a s shown in Figure 2 -6. If th ere is more than o ne I/O panel , each panel i s numbered. The I/O panels are h inged to a llow easy acc ess to the rear of the c[...]

  • Page 18

    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-8 February 19 96 Part No. 0 04-3039- 274 2.8 SAMPLE CUSTOMER DA T A SHEETS The Customer Data Sheet s which ar e included in the VR-CM50 Cons ole Servi ce Manual, V olume 1, will d eta il th e conn ect or a nd pa ir as sign men ts fo r all I/O func tions . Connect or as signment s are defi ned in a report ti[...]

  • Page 19

    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-9 Februar y 1996 Part No. 0 04-3039- 274 Figure 2-8 RTL I/O P ANEL ASSIGNMENTS Figure 2-9 VOTING COMP ARA TOR DISPLA Y/CONTROL MODULE[...]

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    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-10 February 19 96 Part No. 0 04-3039- 274 Figure 2-10 LOGGING RECORDER Figure 2-1 1 AUXILIAR Y CONTROL RELA Y ASSIGNMENTS[...]

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    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-11 Februar y 1996 Part No. 0 04-3039- 274 2.9 WIRING OF SURGE AR RESTOR BOXES T ypically , connect ors P9 through P13 on t he st an- dard I/ O panel (connector s P4 throu gh P6 on 14 card cabinet s) will be a ssigned f or R TL I/O connecto rs. 1. Connect t he female end o f an A600950A, 25 pair cable t o th[...]

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    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-12 February 19 96 Part No. 0 04-3039- 274 2.10 DISP A TCH POSITION CONNECTIONS Each disp atch po sition wi ll plug di rectly i nto the J1 connect or on the PIC line termi nator boa rd as shown in Figur e 2-15. Consol e posit io ns having more than four speakers will have two or more P ICs and line t er mina[...]

  • Page 23

    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-13 Februar y 1996 Part No. 0 04-3039- 274 T ypically , logging r ecorde r audio ap pears on co n- nector P14 on the sta ndard I/ O panel ( connec tor P7 on 14 card CPP cabinets ). If the CPP is house d in more than one cabine t, a separ ate loggi ng recorde r output will be provided f rom each cab inet to m[...]

  • Page 24

    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-14 February 19 96 Part No. 0 04-3039- 274 relays 9 t hrough 16 mount at the t op of the p anel. The Custome r Data Sheet s whic h are incl uded in th e VR-CM50 Console Service Manu al, V olume 1, will define the re lay panel assignment s for all Auxiliar y I/ O functi ons. In dividual relay and input assign[...]

  • Page 25

    CENTRAL PROCESSOR P ACKAGE INSTALLATION 2-15 Februar y 1996 Part No. 0 04-3039- 274 2.16 CONNECTION TO AUXILIAR Y CONTROL FUNCTIONS (14 Card Central Cabinet) The 14 car d Central Processor can acc ommodate only one Au xiliary Control Relay c ard with a maxi- mum of 16 rel ays. A somewha t diff erent re lay mounting a rrangement is used du e to sp a[...]

  • Page 26

    CENTRAL PROCES SOR PACKAGE INSTALLATION 2-16 February 19 96 Part No. 0 04-3039- 274 2.17 P A SYSTEM FEED The CPP can be connec ted to a bu ilding pu blic address to perm it paging via the di spatch console( s). The consol e(s) must be equippe d with programmin g option TDM-OP4 31 or TDV -OP431 to u se this f ea- ture. 1. Connecti on to th e P A sys[...]

  • Page 27

    3-1 Februar y 1996 Part No. 0 04-3039- 274 CABINETRY ASSEMBL Y FOR CRT CONSOLE SY STEMS SECTION 3 CAB INETR Y ASSEMBL Y FOR CRT CON SOLE SYSTEMS 3.1 INTRODUCTION This sec tion cont ains the i nstru ctions t o assem- ble VR-CM50 CABINETR Y . If you purch ased a complete VR-CM50 system, most electr onic compo- nents wi ll be pre-i nstalled in your VR[...]

  • Page 28

    CABINETRY ASSE MBLY FOR CRT CONSOLE SYS TEMS 3-2 February 19 96 Part No. 0 04-3039- 274 3.4 MAIN CONSOLE ASSEM BL Y 4. Remove t he front and r ear keylocke d enclosure pan- els fr om each bay an d set them a side. C A U T I O N Keylocks will scr atch ke ylock enc losur e panels if the y ar e stacked or leaned ag ainst each other . 5. Accur ately pl[...]

  • Page 29

    CABINETRY ASS EMBLY FOR CRT CONSOLE SYSTEMS 3-3 Februar y 1996 Part No. 0 04-3039- 274 Figure 3-4 FORMICA SURF ACE ARRANGEMENT 2. Mark the cons ole face where the brea ks occur in the Formic a writing surface. The ma rks should be made below t he wri ting surf ace plane so that t hey will be hidden when t he Formica i s insta lled. 3.7 WRITING SUPP[...]

  • Page 30

    CABINETRY ASSE MBLY FOR CRT CONSOLE SYS TEMS 3-4 February 19 96 Part No. 0 04-3039- 274 Figure 3-6 WRITING SUPPORT RAIL MO UNTING NOTE: If t he console has a keyboa r d r ecess, a shorter keyboar d support rail is use d in place of a writing support ra il. Refer to Figur e 3-1 1. If the system conf igurati on include s 45 ° sections: 1. Remove the[...]

  • Page 31

    CABINETRY ASS EMBLY FOR CRT CONSOLE SYSTEMS 3-5 Februar y 1996 Part No. 0 04-3039- 274 Figure 3-7 CTP TRA Y 3.8 A TT ACHING THE FORMICA WRITING SUR- F ACE 1. Positi on all wri ting s urfac es on the wri ting support rails. 2. Where a split oc curs in t he Formica writing s urface, insert wood bis cuits into the sl ots on the sides of the surfac es.[...]

  • Page 32

    CABINETRY ASSE MBLY FOR CRT CONSOLE SYS TEMS 3-6 February 19 96 Part No. 0 04-3039- 274 Figure 3-10 FORMICA WRITING SURF ACE AND TRIM Replace a ll keylocked enclosur e panels. Th e standar d mechani cal asse mbly is now comple te. If your cons ole con figurat ion has opt ional equ ipment, PLEASE CONTINUE. 3.10 CABINETR Y OPTIO NS VR-CM50 of fers th[...]

  • Page 33

    CABINETRY ASS EMBLY FOR CRT CONSOLE SYSTEMS 3-7 Februar y 1996 Part No. 0 04-3039- 274 cabinet ry cons isti ng of a pi e-shap e secti ons al ong with 2 or mo re cab inet bays in-line befor e the tu rn, one (1) stabil izer kit only is r equir ed at the end oppo site the pie-sha ped sec tion. For a ssembly pur poses, eac h con- sole th at is required[...]

  • Page 34

    CABINETRY ASSE MBLY FOR CRT CONSOLE SYS TEMS 3-8 February 19 96 Part No. 0 04-3039- 274 3.10.4 UNIVERSAL PENCIL DRA WER MOUNT- ING (O PTION 4) 1. Remove t he penci l drawer from the mountin g frame by de pressing the b lack sli de re tainers . Refer to Fig- ure 3-14 . 2. Positi on the mounti ng frame in the desi red loc ation between the writi ng s[...]

  • Page 35

    CABINETRY ASS EMBLY FOR CRT CONSOLE SYSTEMS 3-9 Februar y 1996 Part No. 0 04-3039- 274 Figure 3-16 PIE SUPPORT RAIL MOUNTING 3.10.7 CRT MONIT O R SHELF - FXM-192 (OP- TION 7) The hardwa re in T able 3-1 is inc luded with the Monito r Shelf assemb ly (FXM- 192): 1. Mount the T innerman Clips a. Snap the Tinner man clips onto the left and righ t side[...]

  • Page 36

    CABINETRY ASSE MBLY FOR CRT CONSOLE SYS TEMS 3-10 February 19 96 Part No. 0 04-3039- 274 Figure 3-18 CRT MONIT OR SHELF T able 3- 1 MONIT OR SHELF HARDW ARE Qty . Part No. Description 16 12 4 4 4 2 1 1 1 280621 122400 2801 14 122408 280129122 416 280359120 010 141 140 093B 144153069 144153161 I 144153161 R 144153162 Ti nn e r m a n C l i p s 12-24x[...]

  • Page 37

    4-1 Februar y 1996 Part No. 0 04-3039- 274 CRT -BAS ED ELEC TRONICS ASSEMBL Y P A RT I SECTION 4 CRT -BASED ELECTRONICS ASSEMBL Y P ART I 4.1 INTRODUCTION Since you have purch ased the E.F . JOHNSON console system as elect ronics onl y and int end to use another manufactur er s cabi netry , these inst all inst ruc- tions wi ll have t o be in terpre[...]

  • Page 38

    CRT-BASED ELECTRONI CS ASSEM BLY PART I 4-2 February 19 96 Part No. 0 04-3039- 274 Figure 4-2 CIP POWER SUPPL Y Mount The CIP T ray Insta ll th e CI P tray at the lo ca tion i ndi cated in the Customer Spec if icat ion s Documen tation or as per th e customer s prefer ence. 1. If the ca binetry you are using does not have a panel reveal depth of 5/[...]

  • Page 39

    CRT-BASED ELE CTRONICS ASSE MBLY PA RT I 4-3 Februar y 1996 Part No. 0 04-3039- 274 Figure 4- 3 CIP TRA Y WITH MICROPHONE 3. After t he CIP tray is mounted, conn ect the f ollow- ing cabl es using T able 4-5. 4. Mount the p anel micro phone (TDV -OP402/HR) to the C IP : All othe r microphon e options, i.e., Dual Arm Boom Microphon e (TDV -OP403), D[...]

  • Page 40

    CRT-BASED ELECTRONI CS ASSEM BLY PART I 4-4 February 19 96 Part No. 0 04-3039- 274 This pag e inte ntionall y left blan k.[...]

  • Page 41

    5-1 Februar y 1996 Part No. 0 04-3039- 274 CRT -BAS ED ELECTRONICS ASSEMBL Y P AR T II SECTION 5 CRT -BA SED ELECTRONICS ASSEMBL Y P ART II 5.1 INTRODUCTION If you ha ve or der ed a CR T -Based console sys tem instal led in E.F . JOHNSON cabinet ry , most of the assembly will alr eady have b een done at the fa ctory . This se ction , CR T -Based El[...]

  • Page 42

    CRT-BASED ELECTRONI CS ASSEM BLY PART II 5-2 February 19 96 Part No. 0 04-3039- 274 5.4 CONNECT THE CRT I NTERF AC E PROCESSOR (CIP) TRA Y CABLES Refer t o Figure 5- 2 and T able 5- 2. Figure 5-2 CIP POWER SUPPL Y LINE TERM BOARD - A1709230 T able 5-2 CRT CABLE CONN ECTIONS CIP Po wer Supp ly Line Ter m Board (A1709 230) Cab le Conn ections Footswi[...]

  • Page 43

    CRT-BASED ELE CTRONICS ASSEMBLY PAR T II 5-3 Februar y 1996 Part No. 0 04-3039- 274 5.5 INST ALL THE CRT MONIT OR 5.5.1 CRT MONITOR CONNECTIONS Refer to Fi gure 5-1. 1. Plug the female end of the IEC cord into the CR T monitor . 2. Plug the other end of the IEC cord into the 2 nd top outlet on the PC UPS. NOTE: Leave e nough slack on the power cabl[...]

  • Page 44

    CRT-BASED ELECTRONI CS ASSEM BLY PART II 5-4 February 19 96 Part No. 0 04-3039- 274 5.7 INST ALL CRT TRACKBALL OP TION/ MOUSE OPTION TRACKBALL OP TION - TDV -OP490 MOUSE OP TION - TDV -OP491 Plug the DE9-M connecto r into the PC CPU (COM 2) Mouse/T rackball DIN. Refe r to Figur e 5-1. 5.8 INST ALL HEADSET JACK (Options TDV - OP406, 407, 409) This i[...]

  • Page 45

    CRT-BASED ELE CTRONICS ASSEMBLY PAR T II 5-5 Februar y 1996 Part No. 0 04-3039- 274 1. Remove th e hole plug from the le ft side of the head- set ja ck housing. 2. Instal l the vol ume contr ol (475190 4Z5001) in t he housing i n the p lace of t he hole pl ug. 3. Connect t he thr ee pin molex connec tor , located o n the end of th e wi re ha rness,[...]

  • Page 46

    CRT-BASED ELECTRONI CS ASSEM BLY PART II 5-6 February 19 96 Part No. 0 04-3039- 274 This pag e inte ntionall y left blan k.[...]

  • Page 47

    6-1 Februar y 1996 Part No. 0 04-3039- 274 EQUIPMENT CHECK-OUT AND AD JUSTMENTS SECTION 6 EQUIPMENT C HECK-OUT AN D ADJU STMENTS 6.1 INITIAL POWER-UP AND CHECK-OUT I M P O R T A N T Be sur e AC power is avail able a t the outl ets. If the CPP or conso le(s) ar e turned on withou t AC power availab le, the ir inte rnal UPS batt eries wil l power the[...]

  • Page 48

    EQUIPMENT CHECK-OUT AND A DJUSTMENTS 6-2 February 19 96 Part No. 0 04-3039- 274 7. Observe the LEDs on the channel modu les. On module-ba sed con soles, eac h channe l module should ha ve either t he yellow or green LED adj a- cent to the volume c ontrol on. T ouch the volume cont rol ca p on ind ividua l c han - nel module s. The LEDs should to gg[...]

  • Page 49

    EQUIPMENT CHE CK-OUT AND ADJUSTM ENTS 6-3 Februar y 1996 Part No. 0 04-3039- 274 Headset Rec eive Limit The rece ive aud io sensit ivity an d the method of handlin g audi o over load v aries widel y among heads et manufact urers. T o avoid d ispatche r complaint s about excessi ve rec eive back ground no ise, use t he follo w- ing pr oced ure to se[...]

  • Page 50

    EQUIPMENT CHECK-OUT AND A DJUSTMENTS 6-4 February 19 96 Part No. 0 04-3039- 274 SCREEN 1 _____________ _________ ______________ _____________ ______________ _________ ______________ TO UCH THE UPPER LEFT POINT USING ONL Y ONE FING ER FINGER SHOULD BE PERPENDICULAR T O SCREEN HOLD FINGER IN PLACE UNTIL YOU ARE INSTRUCTED T O REMOVE IT Press ANY key [...]