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Edelbrock 70402 manual

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Table of contents for the manual

  • Page 1

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 1 of 25 FORD 5.0L/4.6L PERFORMER RPM EFI NITROUS SYSTEM Catalog #70402 T able of Contents Page # a. Edelbrock General Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 b. Before Y ou Install Y o[...]

  • Page 2

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 2 of 25 Thank Y ou…. …for purchasing an Edelbrock Nitrous Oxide Injection System. Nitrous Oxide injection is one of the most exciting performance enhancements, for the dollar invested, on the market today . With the use of nitrous oxide come some important sa[...]

  • Page 3

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 3 of 25 Caution!! Before Y ou Install Y our Edelbrock Nitrous System… Please read this Installation manual fully before installing this system. Y ou will need to ha ve available the following tools: Hand T ools: ❑ Socket set including ratchets and extensions [...]

  • Page 4

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 4 of 25 WHA T IS NITROUS OXIDE? Nitrous Oxide is a cryogenic gas composed of nitrogen and oxygen molecules. It is stored as a “gas over a liquid” which means tha t both liquid and gaseous nitrous oxide is delivered into your engine. It is 36% oxygen by weight[...]

  • Page 5

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 5 of 25 1.0 Introduction to your Edelbrock 5.0L/4.6L Performer RPM EFI Nitrous System Within the pages of this manual is information, safety tips and operation instructions for your new Edelbrock Nitrous System. W a t ch for these symbols to know where to go for [...]

  • Page 6

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 6 of 25 1.2 Jet Map Information Edelbrock Engineering has conducted dyno testing with the Edelbrock 5.0L/4.6L Performer RPM EFI system to ensure the horsepower increase with the nitrous system is as intended. On a typically stock 5.0L or 4.6L Mustang engine, you [...]

  • Page 7

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 7 of 25 1.4 Performer Nitrous System Bill of Materials Qty . Description Nozzle and Nozzle Hardware 1 ea. Nitrous fan spray nozzle 1 ea. Nitrous fan spray nozzle bulkhead body bolt 1 ea. Nitrous fan spray nozzle bulkhead concave nut Solenoids and Solenoid Hardwar[...]

  • Page 8

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 8 of 25 2.0 Nitrous System Installation 2.1 Nitrous Bottle Installation The nitrous oxide storage cylinder is typically called a “nitrous bottle”. It is an aluminum cylinder , designed and manufactured to withstand very high pressures. The valve on top of the[...]

  • Page 9

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 9 of 25 2.2 Bottle Orientation Accurate calibration of your nitrous system depends on the bottle remaining a t a stable temperature. Choosing the proper location and orientation for your bottle can grea tly affect the overall operation of the nitrous system. Plea[...]

  • Page 10

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 10 of 25 2.3 Nitrous Bottle Installation After you have determined the location and orienta tion of the nitrous bottle, use the follo wing procedure to install the bottle: 2.3.1 Street Car Installations 1. Disconnect vehicle’ s ba ttery . 2. Determine the locat[...]

  • Page 11

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 11 of 25 2.4 Nitrous Feed Line Mounting 1. Determine the route your main nitrous feed line will follow . Ensure the path does not route the nitrous feed line too close to the exhaust system, suspension, electrical lines/components or tires. 2. Attach nitrous supp[...]

  • Page 12

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 12 of 25 Shown above is a typical EFI solenoid assembly using an unmodified EFI solenoid bracket as well as an exploded view of the nitrous solenoid assembly . Modifications performed to a solenoid bracket depend on man y factors. When mounting the solenoid assem[...]

  • Page 13

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 13 of 25 2.7 Fuel Pressure Safety Switch Installation 1. Locate the fuel rail test port fitting. 2. Make sure the vehicle’ s engine is cool. Release pressure in the fuel system by pressing down on the valve in the center of the fitting. Cover top fitting with a[...]

  • Page 14

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 14 of 25 2.9 Fuel Pump Installation (Continuation) 5. Measure and cut a length of the supplied fuel hose from the outlet of the fuel pump to the fuel hose that runs towards the engine compartment. Connect one end of the cut fuel hose to the barb fitting on the ou[...]

  • Page 15

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 15 of 25 3.1 Nitrous Electrical Components Bill of Materials (BOM) Nomenclature Descriptions: A TO… the fuse configuration is A TO. When replacing this fuse, ask for an A TO fuse. “a”… Amperage. Important: The wiring hardware and instructions included wit[...]

  • Page 16

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Page 16 of 25 3.2 Nitrous Electrical System Wiring Diagram[...]

  • Page 17

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 17 of 25 3.3 Nitrous Electrical System Installation Procedures Determine the location of the relay and fuse holder wire harness. Most common installations loca te these components inside the driver’ s compartment and c lose to the fuse panel under the dash. Y o[...]

  • Page 18

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 18 of 25 3.5 Arming Switch and Installation The arming switch is a red, lighted switch that is a “MASTER” arming s witch for your nitrous system. Without it, your nitrous system would be “on” all of the time and ca pable of engaging anytime you go to wide[...]

  • Page 19

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 19 of 25 3.6 Microswitch Installation and Wiring (continuation)... The bolts used to attach the microswitch ha ve extra length to allow for spacing the microswitch a way from the bracket to offer a level of adjustability of the microswitch. After determining the [...]

  • Page 20

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 20 of 25 3.8 Fuel Booster Pump Electrical Components Bill of Materials (BOM) Item # Quantity Description 1 1 ea. 30 amp relay 2 1 ea. Wire harness with integral relay/fuse holder 3 1 ea. 16/18, splice connector 4 3 ea. 14/16g 3/8” ring terminal, Nylon insulated[...]

  • Page 21

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 21 of 25 3.9 Fuel Booster Pump Electrical System Installation Procedures Determine the location of the Fuel Booster Relay and Fuse Holder wire harness. Most common installations locate these components inside the driver’ s compartment and c lose to the fuse pan[...]

  • Page 22

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 22 of 25 4.0 Before Y ou Run Y our Vehicle Using Y our Edelbrock Nitrous System Y ou ha ve just completed the installation of your Edelbrock Nitrous System. It is time to perform some basic system checks to ensure all of the work you have done is correct and read[...]

  • Page 23

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 23 of 25 6.0 T roubleshooting Y our Edelbrock Nitrous System How to use our T roubleshooting Flo wchart: The troubleshooting of a nitrous system is basic and straightforward. The symptom chart is divided by symptom, cause and action required. Determine your probl[...]

  • Page 24

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 24 of 25 Symptom #5… No change in performance when system is activated. 1. System wired incorrectly . a. Compare wiring to schematic. i. Wire per instructions. 2. Loose ground wires. a. Connect test light to batter y “+” (positive) terminal. Check for conti[...]

  • Page 25

    Catalog Part #70402 Brochure No. 63-0164 ©2003 Edelbrock Corporation Rev . 02/03 Page 25 of 25 Symptom #6… Engine detonates mildly when system is activated. 1. Inadequate octane fuel. a. Verify what gasoline you use. i. Use higher -octane fuel. 2. Spark plug heat range too high. a. Verify what heat range the spark plug is, and how it functions i[...]