Ecofly M 160/1 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Ecofly M 160/1, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Ecofly M 160/1 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Ecofly M 160/1. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Ecofly M 160/1 should contain:
- informations concerning technical data of Ecofly M 160/1
- name of the manufacturer and a year of construction of the Ecofly M 160/1 item
- rules of operation, control and maintenance of the Ecofly M 160/1 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Ecofly M 160/1 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Ecofly M 160/1, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Ecofly service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Ecofly M 160/1.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Ecofly M 160/1 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Manual Smart M 160/1 Engine Manufacturer: Ecofly GmbH , Germany[...]

  • Page 2

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH Page 1 Table of Contents 1. Technical Concept .................................................................... 1 1.1. Description ....................................................................... 2 1.2. Engine Layout / Dimensions .............................................. 3 2. [...]

  • Page 3

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 1 1. Technical C oncept Our engine is a seri es - produced automobile engine from the smart car with belt drive for use as a stationary engine or as an un certified power train for sports aircraft. Engine RPM is reduced with the help of a toothed belt drive . Car - like vibration dampin[...]

  • Page 4

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH pag e 2 1.1. Description o 3 - cylinder series engine with turbocharger ; 60KW / 74KW o Fully electronic sequenti al injection o Lambda sensor controlled 3 - way catalytic converter integrated into muffler ( o ption al ) o Electronic knock control using knock sensor o Power control using red[...]

  • Page 5

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH pag e 3 o Flanged gearbox wi th bearing - mounted drive shaft o Toothed belt drive with adjustable belt tension o CNC machined propeller bearing and shaft o Centrifugal clutch with metal bushings to reduce torsional vibration o Elastically suspended mounting plate for sensors , relay box a n[...]

  • Page 6

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 4[...]

  • Page 7

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 5 2. Technic al Data 2.1. Technical Dat a / Key Features 60 KW 74 KW Capacity (cm ³) 698 Stroke / Bo re (mm) 68 / 66 Compression ratio 9 . 5 ( - 0 . 4) : 1 C ylinder s / V alves 3 c ylinder s ; 2 valves per cylinder Spark plugs ( per cylinder ) 2 Engine weight per DIN (kg) 57 M ax. tor[...]

  • Page 8

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 6 2.2. Performance and Torque Curve for 60KW Engine[...]

  • Page 9

    Manual Smart M1 60 / 1 – UL - Engine July 05 Ecofly GmbH page 7 2.3. Performance and Torque Curve for 74KW Engine[...]

  • Page 10

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 8 2.4. Fuels / Fuel System Use only unleaded, min. 95 octane fuel ( unleaded S uper = standard automotive fuel ). Do not use any fuel additives ! Remarks : o Leaded fuels damage not only the catalytic converter but also the l ambda sensor ! The general rule also for engines not fitted w[...]

  • Page 11

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 9 2.5. Lubricants The oil tank has a capacity of about 3 . 2 l. Replace the oil filter when changing the oil. Use suction to withdraw spent oil completely. E cofly will install an oil bleed screw upon request. The difference between the maximum and minimum oil level amounts to about 0 .[...]

  • Page 12

    Manual Smart M160 / 1 – UL - Engine July 05 Ec ofly GmbH page 10 2.6. Cooling S ystem / Coolant The coolant is a 50:50 mixt ur e of water and antifreeze/anti corrosive fluid . A 50:50 mixture provides frost protection down to - 37°C. At temperatures as low as - 45°C , increase the ratio of the anti freeze /anticorrosive fluid to 55% but not hig[...]

  • Page 13

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 11 Note : o Ensure that the drive axes are perfectly p arallel . o Misalignments will provoke damage o NEVER assemble the propeller axle without locating pins . o Do not insert any s pacer s to extend the engine - propeller distance: this will increase the bending load on the gears beyo[...]

  • Page 14

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 12 The diagram below indicates normal temperatures against RPM . The minim um permissible oil pressure is a function of the oil temperature and RPM . See diagram below ( applies to engines when new ) In the engines that have been in operation for longer per iods, the indicated values ca[...]

  • Page 15

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 13 3.2. H eight The turbocharger is configured such that the engine will deliv er 60/74 KW of power up to 2500m height . Reduce power setting above 2400 m so that the turbocharger does not exceed its maximum rotational speed . As a thumb rule : Reduce power by 50 RPM ( i.e. by about 1%)[...]

  • Page 16

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 14 3.5. ECU / Rela y B ox Install the ECU so that the rear of the ECU is ventilated by cool ambient air . This arrangement is necessary to drain the heat from active components . Max. t emperatur e on ECU housing : 90°C . Install the relay box a nd contacts such that they are protected[...]

  • Page 17

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 15 4.2. Takeoff Always set full power for takeoff . In addition to observing temperatures, mon itor especially the indicated oil and manifold pressure . Leave engine at full power until you reach safe flying altitude; since the engine regulates itself, it is not necessary to power down [...]

  • Page 18

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 16 5.2. Checks after first 25h rs ( in addition to 5.1.) o Check the entire power train for loose or missing nuts and screws. Replace or tighten as necessary. o Check belt, belt tension, propeller drive and propeller bearings o Check air filter o Change oil, renew oil filter o Clean and[...]

  • Page 19

    Manual Smart M160 / 1 – U L - Engine July 05 Ecofly GmbH page 17 5.5. Checks after 1500h rs or 15 years We recommend full engine overhaul after 1500h rs. Contact your engine service station . Since these engines ar e produced in large numbers, it may be cheaper to buy a new engine ( crankcase with power plant a nd cylinder head ) and install it a[...]

  • Page 20

    Manual Smart M160 / 1 – UL - Engine July 05 Ecofly GmbH page 18 6.7. Torque Table All M6 in a luminium: 12 ± 1 Nm All M8 in a luminium: 20 ± 1,6 Nm Engine frame strut to cylinder head : 23 ± 2 Nm Alternator to aggregate frame : 28 ± 2 Nm Starter to crankcase / gearbox : 20 ± 1,6 Nm Mitnehmerscheibe to crankshaft (M10*1): 47Nm ± 2Nm, angle o[...]