DKS Enterprises 9230 manual

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Table of contents for the manual

  • Page 1

    Model 9210, 9220, 9230 Vehicular Slide Gate Operators Owner’s Manual DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 www.doorking.com P/N 9210-065 Rev H, 8/08 Copyright 2001 DoorKing, Inc. All rights reserved.[...]

  • Page 2

    Page 2 9210-065-H-8-08[...]

  • Page 3

    Use this manual with the following models only . Models 9210-080, 9210-081, 9210-082, 921 0-0 83, 9210-0 84, 9210-086, 9210-0 87, 9210-088, 9210-089, 9210-090, 92 10-091, 9220-0 80, 922 0-081, 9220-082, 9220-083, 922 0-084, 9220-085, 9220-086, 9220-087, 923 0-080, 9230-0 81 with ci rcuit board 4404-010. DoorKing, Inc. reserves t he right to make ch[...]

  • Page 4

    Glossary GATE: A moving barrier such as a s winging, sliding, raisi ng, lo wering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined are a. RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I: A veh[...]

  • Page 5

    Entrapment Protection Protection Against Entrapment TYPE A: Inherent entrapment protection system. TYPE B1: Provision for connection of, or supplied with, a non-contact sensor (photoelectric sensor or the equivalent). Whe n used as the PRIMARY device, must be monitored. TYPE B2: Provision for connection of, or supplied with, a contact sensor (edge [...]

  • Page 6

    Important Notices Vehicular gate ope rator produ cts provide convenience and securit y. However, gate op erators must use high levels of force to move gates and most people underestimate the power of the se systems and do not realize the pote ntial hazards associated with an incorre ctly designed or in stalled system. These hazards may include : ?[...]

  • Page 7

    Important Safety Instructions WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote cont rol away from children. 3. Always keep peopl e and objects a way from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the operator monthly. [...]

  • Page 8

    Instructions regarding intended installation: Install the gate operator only if: 1. The operator is app ropriate for the cons tru ction of the gate and the usa ge class of the gate. 2. All openings of a horizontal slide gate ar e guard ed or screened from the botto m of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2 ¼ inc[...]

  • Page 9

    For gate operators utili zing contact sensors: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a veh i cula r horizontal slide gate. 2. One or more contact sensors shall be located at the bottom edge of a vehicu[...]

  • Page 10

    Slide Gate Requirements Gate Roadway Pedestrian Access Fence Vehicula r Ga t e Sidewalk Operator Fence All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minim um of four (4) feet (1.22 m) above the ground to prevent a 2 1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in th[...]

  • Page 11

    Slide Gate Protection Fence Operator Pedestrian Access Fence Sidewalk Reverse Loop Reverse (Open) Loop Open Loop (Optional) 1 1 1 2 3 4 Loops to he lp mi ni mi z e t h e pot e nt ia l of th e ga t e to close w hen a ve hicle is pr esent. Number and placement of loops is depend ent on the application. 1 Contact sensor installed on the fence to help [...]

  • Page 12

    Table of Contents Section 1 – Installation 1.1 Specifications ............................................................................................................. ..............................15 1.2 Mounting Options ........................................................................................................... ..............[...]

  • Page 13

    Section 4 – Operating Instructions 4.1 Power and Reset Switches ................................................................................................... ................... 41 4.2 Shutdown Conditions 4.2.1 Soft Shutdown ............................................................................................................ ........[...]

  • Page 14

    Page 14 9210-065-H-8-08[...]

  • Page 15

    SECTION 1 - INST ALLA TION Prior to beginning the installation of the slide gate operator, we suggest that you become familiar wit h the instructions, illustration s, and wiring guide-lines in this manu al. This will help insure that your installation is performed i n an efficient and profes sional manner. The p roper installation of the vehicular [...]

  • Page 16

    1.2 Mounting Options The 9210, 9220 and 9230 vehicular g ate operators are designed to be mounted on the optional mounting stand (p/n 9200-135) o r directly to a concrete pad. The mounting stand option is recommended if the gate length exceeds 30 feet sinc e this mounting method wi ll allow a “chain rest” to be mounted on the gate. Pad mounting[...]

  • Page 17

    1.3 Chain Guide Adjustment After determining which mounting meth od is to be used (pad or mounting stand), adjust the ch ain guides according to the mounting method being used. OPEN To gain access to the inside of the operator, remove three hex-head nuts from the left side o f the control panel housing. Pull the housing out and away. For pad mounte[...]

  • Page 18

    1.4 Pad Mount Installation 1. Construct a form for the mounting pad acco rding t o the specifications shown below. Be sure to level the top edge of the form and that the top of the form is a minimum of four (4) inches above ground level. We su ggest that you contact the local building department to determine the req uired depth of the pad since soi[...]

  • Page 19

    bolts in the concrete . Sleeve a nchors should be used to secu re the operator to the pad. This allows greater flex ibility in positioning the op erator on the pad. 4. Allow the pad to cure for 48 hours before removing the forms or m ounting the operator. 5. Once the pad has cured, place the operator / mounting plate on the pad in the proper positi[...]

  • Page 20

    1.5 Mounting Stand Installation 1. Construct a form for the mounting pad acco rding t o the specifications shown below. Be sure to level the top edge of the form and that the top of the form is a minimum of four (4) inches above ground level. We su ggest that you contact the local building department to determine the req uired depth of the pad sinc[...]

  • Page 21

    3. Mix the co ncrete according to the man ufact urers instructions. Pour the mixtu re into the form and tamp. Level and f inish the surf ace after pouring is complete. Do not set an chor bolts in the concrete . Sleeve a nchors should be used to secu re the operator to the pad. This allows greater flex ibility in positioning the op erator on the pad[...]

  • Page 22

    1.6 Chain Installation 1. Secure the chain brackets to each end of the gate so that the brackets will be l evel with the chain where it ex its the operator. Brackets should be attached to the insi de of the frame so that the chain bolts, when attached, do not protrude beyond the frame of the gate. 2. Route the chain through the gate ope rator. 3. A[...]

  • Page 23

    20 10.5 9210-065-H-8-08 Page 23[...]

  • Page 24

    1.7 Warning Sign Installation This DoorKing slide gate operator i s shipped with two warning signs. The purpo se of the warning signs is to alert unifo rmed persons, an d to remind persons familiar with the system, that a potential hazard may exist so that appropriate action can be ta ken to avoid the hazard or to redu ce exposure to the hazard. WA[...]

  • Page 25

    SECTION 2 – WIRING Before attempting to connect any wiring to the oper ator, be sure that the circuit breaker in the electrical panel is i n the OFF position. Permanent wiring must be i nstalled to the operato r as required by local electrical co des. It is recommended that such work be perfo rmed by a licensed el ectrical contractor. Since build[...]

  • Page 26

    2.1 High Voltage Connections Use the table below to determine high voltage wire size requirements. The distan ce shown in the chart is measured in feet from the ope rator to t he power source. If power wiring is gre ater than the maximum distance shown, it is re commended that a service feede r be installed . When large gauge wire is used, a sepa r[...]

  • Page 27

    2.2 Control Wiring Controls must be far en ough from the gate so tha t the user is prevented from coming in contact with the gate while operating th e controls. Outdoor or easily accessible contr ols should have a security feature to prev ent unautho r ized use. DOORKING , INC ., INGLEWOOD , CA 90301 Title: Date: Rev. Dwg. No. Fire Dept OPEN CLOSE [...]

  • Page 28

    2.3 Loop Detector Wiring Loops and loop detectors must be i nstalled with this gate operator to prevent the gate from accidentally closing on vehicles th at ma y be in the path of the gate . Detail A Detail A TB 1 From insid e Reverse loop From outsid e Reverse l oop Reverse Reverse Exit DOORKING , INC ., INGLEWOOD , CA 90301 Title: Date: Rev. Dwg.[...]

  • Page 29

    2.4 Auxiliary Device Wiring 123456789 1 0 1 1 1 2 4404-010 Circuit Board Secondary Entr apment Protection Inputs DOORKING , INC ., INGLEWOOD , CA 90301 Title: Date: Rev. Dwg. No. N.O. N.C. COM N.O. N.C. COM Green Red White DoorKi ng 1404 -08 0 Remote Reset Switch DoorKing 2351-010 Tracker Expansion Board Auxiliary Stop Using Magnetic Switch Normal [...]

  • Page 30

    2.5 Primary – Secondary (B i-Parting) Gate Wiring The interface wiring between t he two operators requires seven (4) wires (18 AWG mini mum) for control and secondary entrapment protection d evice connection. Each o perator must be connected to its own power source as described in section 2.1. 123456789 1 0 1 1 1 2 1 3 1 4 15 16 17 18 4404-010 Ci[...]

  • Page 31

    2.6 Terminal Identification and Description 2.6.1 Main Terminal (P1) 1. LOW VOLTAGE COMMON 2. OPEN / CLOSE INPUT When gate is closed, input w ill open gate to full position. When gate is open and auto clo s e timer is turned on, input will re-set and hold ti mer. When gate is open and auto close timer is turned off, input will cl ose gate. When gat[...]

  • Page 32

    2.6.2 Limit Switch Connector The limit switch connector is lo cated at the upper left-hand corner of the 4404 circuit b oard and provides input to the circuit board from the limit switches. 1. FULL LIMIT 2. SLOW DOWN 3. PARTIAL LIMIT 4. SLOW DOWN 5. FULL LIMIT 6. LIMIT ENABLE 7. LIMIT COMMON 8. LIMIT COMMON 2.6.3 Reversing Device Connector External[...]

  • Page 33

    SECTION 3 - ADJUSTMENTS The switch settings and adjustments in this chapte r should be ma de after your installation and wiring to the operator(s) is comp lete. Whenever any of the programmin g switches on the circuit board are changed, power must be shut-off, and then turned back on for the new setting to take effect. 3.1 Circuit Board Adjustments[...]

  • Page 34

    3.2 Switch Settings The two DIP-switches located on th e circuit board are used to p rogram the operator to op erate in various modes and to turn on or off various op erating features. Whenever a swit ch setting is changed, power to the o perator must be turned OFF and then turned b ack on for the new setting to take affect. Check and review ALL sw[...]

  • Page 35

    3.2.1 SW 1 (Right Swit ch) Description and Function Sw itc h 1 : Set so that the operato r cycles open upon initial power up and open com mand. If the operator cycles close, turn powe r o ff and change the setting on this switch. Sw itc h 2 : Turns the auto close timer on or off. Set from 1 to 23 seconds. Loops and loop detectors, photoelectric cel[...]

  • Page 36

    3.3 Limit Adjustment 3.3.1 Limit Adjustment for 9210 Operator 1. Turn power off. 2. Push the lock plate handle down to adjust the Open and Close limit nuts. 3. After adjusting the limit-nut s, be sure that the lock-plate is engaged in the slots on the limit-nuts to prevent them from slipping. 4. Turn power on and activate the gate operator. 5. Re-a[...]

  • Page 37

    3.3.2 Limit Adjustment for 9220, 9230 Operators The 9220 and 9230 oper ators utilize a pair of switche s at the open and clo se positions. The first switch is the slow-d own switch and the second swit ch is the limit switch. The slow-down switch i s adjustable so that you can increase or decrea se wh en the slow-down is initia ted. For example, on [...]

  • Page 38

    3.4 Reverse Adjustment This vehicular gate operator is equippe d with an in herent (Type A) entrapment sensing system. This system will sense an obstru ction in either the opening or clos ing gate cycles and will cause the gate to reverse direction should an obstruction be encountered. Fo r this s ystem to func tion correctly, the gate must be prop[...]

  • Page 39

    3.5 Speed Control (9220, 9230 Only) The models 9220 and 9230 are equi pped with a speed control mod ule that allows you to adjust the speed of the gate from 1/2 to 2 Ft./ Sec. To adjust the sp eed, simply rotate the speed control knob clo ckwise to increase the gate speed, or counter cl ockwise to decrease the gate speed. The digital readout on the[...]

  • Page 40

    Page 40 9210-065-H-8-08[...]

  • Page 41

    SECTION 4 – OPERA TING INSTRUCTIONS WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep peopl e and objects a way from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4. Test the operator mon[...]

  • Page 42

    4.2 Shutdown Conditions Under various entra pment conditions the operator wil l assume either a soft or hard shutdown (alarm) condition. To determine what type of reset acti on is required, y ou will nee d to understand how the different entrapment conditions affect the gate ope rat or. 4.2.1 Soft Shutdown This occurs in various situations where th[...]

  • Page 43

    4.2.3 Hard Shutdown A hard shutdown condition occu rs when the inhe rent entrapment protection system has sensed two consecutive obstru ctions before the gate re aches the full open o r full closed position. It can also be an indication that the g a te is too heavy or that the gate hardware (wheels, rollers) is in poor condition and needs to be cor[...]

  • Page 44

    4.3 Manual Gate Operation This operator is equi pped with a manual system that will allow th e gate to be cranked open in the event of a power outage or equipment failure. NOTE: Never attempt to manually open any gate w ith an operator at tached to it until you have verified that po wer to the operator has been shut-off. 1. Unlock the manual rel ea[...]

  • Page 45

    SECTION 5 – MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate op erator by a qualified technici an should be performed anytime a malfunction is observed or suspected. High cycl e usa ge may req u ire more frequent service checks. 5.1 Maintenance When servicing the gate o perator, always check any second ary (external) reversing [...]

  • Page 46

    5.2 Operator Diagnostics This gate operator is de signed with built-in diag nost ics that will alert you to potential o r existing problems that the microp rocessor has de tected. Specific fault conditions are checked and the operator will signal that a fault exist through the built -in alarm. Constant tone is heard when power is applied: This indi[...]

  • Page 47

    5.3 Trouble Shooting Have a good VOM meter to che ck voltages and continuity. A Meg-Ohm m eter capable of checking up to 500 meg-ohms of re sistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the key ing devices. Use [...]

  • Page 48

    Gate opens a short distance, then stops and reverses. • Disconnect the gate from the gate operator and check that the gate slides freely without any binding. • Re-adjust the open reverse sensitivity. • Replace the circuit board. Gate opens but will not close. • Check the input LEDs. Any ON will hold the gate open and indicates a problem wit[...]

  • Page 49

    5.4 Accessories The following accessory items can be used with the m odel 9210 / 9230 slide gate operator. Contact Sensor Contact sensor s for use as a secondary ent rapment protection devi ce. Miller Edge, Inc. ME120, ME 123, MG020, MGR20, MGS20 Photo Cell Non-contact (photo cells) sens ors for use as a secondary entrapm ent protection device – [...]

  • Page 50

    11 5 VA C 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 N.O. COM INTE RLOCK CURRENT SENSOR DOORKING, INC., INGLEWOOD, CA 90301 Title: Date: Rev. Dwg. No. P2 1 2 3 4 5 6 7 8 White Blue Red Black N.O. COM LIMIT N.O. COM MID-STOP N.O. COM LIMIT White Red Yellow White Red Black ALARM ALARM RESET Black Wiring Diagram Model 9210 115 VAC A 9210-115-1[...]

  • Page 51

    230 V AC, 1-Phase 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 N.O. COM INTERLOCK CURRENT SENSOR DOORKING, INC. , INGL E WOOD, CA 903 0 1 Title: Date: Rev. Dwg. No. P2 1 2 3 4 5 6 7 8 White Blue Red Black N.O. COM LIMIT N.O. COM MID-STOP N.O. COM LIMIT White Red Yello w White Red Black ALARM ALARM RESET Black Red Yellow Orange Blue Blue P1 11[...]

  • Page 52

    208 V AC, 3-Phase 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 N.O. COM INTE RLOCK CURRENT SENSOR DOORKING, INC., INGLEWOOD, CA 90301 Title: Date: Rev. Dwg. No. P2 1 2 3 4 5 6 7 8 White Blue Red Black N.O. COM LIMIT N.O. COM MID-STOP N.O. COM LIMIT White Red Yellow White Red Black ALARM ALARM RESET Black P1 115 VAC Convenience 12345 10 6 10/0[...]

  • Page 53

    230 V AC, 3-Phase 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 N.O. COM INTERLOCK CURRENT SENSOR DOORKING, INC. , INGL E WOOD, CA 903 0 1 Title: Date: Rev. Dwg. No. P2 1 2 3 4 5 6 7 8 White Blue Red Black N.O. COM LIMIT N.O. COM MID-STOP N.O. COM LIMIT White Red Yello w White Red Black ALARM ALARM RESET Black P1 115 VAC Convenience 12345 10 6[...]

  • Page 54

    208 V AC, 1-Phase V ariable S p eed DOORKING, IN C., INGLEWOOD, CA 90301 Title: Date: Rev. Dwg. No. 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 CURRENT SENSOR ALARM ALARM RESET N.O. COM INTERLOCK 115 VAC Co nvenience SLOW DOWN N.O. COM SLOW DOWN N.O. COM LIMIT N.O. COM LIMIT N.O. COM MID STOP N.O. COM P2 1 2 3 4 5 6 7 8 Blue Yellow Red Green[...]

  • Page 55

    208 V AC, 3-Phase V ariable S p eed DOORKING, IN C., INGLEWOOD, CA 90301 Title: Date: Rev. Dwg. No. 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 CURRENT SENSOR ALARM ALARM RESET N.O. COM INTERLOCK 115 VAC Co nvenience SLOW DOWN N.O. COM SLOW DOWN N.O. COM LIMIT N.O. COM LIMIT N.O. COM MID STOP N.O. COM P2 1 2 3 4 5 6 7 8 Blue Yellow Red Green[...]

  • Page 56

    230 V AC, 1-Phase V ariable S p eed DOORKING, INC., INGLEWOOD , CA 90301 Title: Date: Rev. Dwg. No. 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 CURRENT SENSOR ALARM ALARM RESET N.O. COM INTERLOCK 115 VAC Convenience SLOW DOWN N.O. COM SLOW DOWN N.O. COM LIMI T N.O. COM LIMI T N.O. COM MID STOP N.O. COM P2 1 2 3 4 5 6 7 8 Blue Yellow Red Gree[...]

  • Page 57

    230 V AC, 3-Phase V ariable S p eed DOORKING, IN C., INGLEWOOD, CA 90301 Title: Date: Rev. Dwg. No. 20 16 17 18 19 12 13 14 15 11 6 7 8 9 10 1 2 3 4 5 CURRENT SENSOR ALARM ALARM RESET N.O. COM INTERLOCK 115 VAC Co nvenience SLOW DOWN N.O. COM SLOW DOWN N.O. COM LIMIT N.O. COM LIMIT N.O. COM MID STOP N.O. COM P2 1 2 3 4 5 6 7 8 Blue Yellow Red Green[...]