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Dixon Grizzly ZTR manual

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Table of contents for the manual

  • Page 1

    Par ts Manual GRIZZL Y 52, 27 K OH/968999588 GRIZZL Y 60, 27 K OH/968999590 GRIZZL Y 60, 30 K OH/968999591 GRIZZL Y 72, 30 K OH/968999592 GRIZZL Y 60, 27 K OH/968999626 GRIZZL Y 60, 30 K OH/968999627 GRIZZL Y 72, 30 K OH/968999628 Please read the operator’ s manual car efully and mak e sur e you understand the instructions befor e using the machi[...]

  • Page 2

    MODEL NUMBER _______________________________ SERIAL NUMBER _______________________________ DA TE PURCHASED _____________________________ DEALER ADDRESS _____________________________ NOTES: _________________________________________________________________________ ________________________________________________________________________________ ______[...]

  • Page 3

    CHASSIS / FRAME .................................................. 4-5 ENGINES ............................................................... 6-1 1 STEERING ........................................................... 12-13 P ARKING BRAKE ................................................ 14-15 HYDRAULIC PUMP / MOT OR ............................. 16[...]

  • Page 4

    4 CHASSIS / FRAME 1 2 4 5 6 7 8 9 10 12 13 16 17 18 19 20 23 24 26 27 28 30 32 36 37 38 39 40 35 29 25 15 14 3 24 34 22 33 33 34 33 34 33 34 22 34 30 31 41 22 11 25 34 29 25 32 30 21 29[...]

  • Page 5

    5 ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION CHASSIS / FRAME 1 .... 539 101 176 .... 2 ... PULLEY 2 .... 539 101 177 .... 2 ... KEY 5MM SQ x 25MM 3 .... 539 1 1 1897 .... 1 ... W ASHER, 3 / 8 SPECIAL 4 .... 539 1 14662 .... 1 ... SHIELD, DUST 5 .... 539 102502 .... 2 ... STUD 6 .... 539 102717 .... 2 ... SET SCREW 7 .... 539 [...]

  • Page 6

    6 ENGINE 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 21 REF. KOHLER Units Produced Before Serial No. 0741xxxxx[...]

  • Page 7

    7 1 .... 539 100152 .... 1 ... KEY , ¼ SQ. x 1.875 2 ..... 539 1 18684 .... 1 ... MUFFLER 3 .... 539 102679 .... 1 ... FUEL V AL VE 4 .... 539 121866 .... 1 ... CHOKE CABLE 5 ..... 539 991 120 .... 1 ... HCS 7 / 16 -20 x 2½ 6 .... 539 990761 .... 1 ... NUT , ½ ,CENTER LOCK 7 .... 539 990580 .... 1 ... HCS ¼ -20 x ¾ 8 .... 539 105280 .... 1 ...[...]

  • Page 8

    8 ENGINE MOUNT 1 2 3 4 5 6 7 8 9 2 2 Units Produced Before Serial No. 0741xxxxx[...]

  • Page 9

    9 ENGINE MOUNT ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 .... 539 105025 .... 1 ... ENGINE MOUNT 2 .... 539 104958 .... 4 ... ISOLA TOR COMPLETE 3 .... 539 104959 .... 4 ... ISOLA TOR W ASHER 4 ..... 539 1 14306 .... 1 ... STRAP , ISO, REAR 5 .... 539 106819 .... 1 ... CLUTCH TIE DOWN 6 ..... 539 1 13781 .... 4 ... HCS, 5 [...]

  • Page 10

    10 ENGINE 8 21 3 20 19 7 21 16 13 12 23 14 5 2 18 10 17 4 6 22 11 9 15 24 1 KOHLER Units Produced After Serial No. 0741xxxxx[...]

  • Page 11

    11 ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION ENGINE 1 .... 539 100152 .... 1 ... KEY , ¼ SQ. X 1.875 2 ..... 539 1 18684 .... 1 ... MUFFLER 3 .... 539 102679 .... 1 ... FUEL V AL VE 4 .... 539 121866 .... 1 ... CHOKE CABLE 5 ..... 539 991 120 .... 1 ... HCS, 7 / 16 -20 X 2½ 6 .... 539 990761 .... 1 ... NUT , ¼ -20, CTRLK [...]

  • Page 12

    12 STEERING 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 32 33 34 35 36 1 11 13 7 21 31 22 19 13 12 26 4 3 18 8 27 1 37 38 38[...]

  • Page 13

    13 STEERING ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 ..... 539 100266 ....... 2 ... HCS ¼ -20 x 1¼ 2 ..... 539 101080 ....... 2 ... SWITCH, INTERLOCK 3 ..... 539 101949 ....... 2 ... E-RING, ½" 4 ..... 539 102519 ....... 2 ... BUSHING 5 ..... 539 102593 ....... 4 ... W ASHER, 3 / 8 " SPRING 6 ..... 539 102678[...]

  • Page 14

    14 P ARKING BRAKE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 29 29 35 29 29 29 20[...]

  • Page 15

    15 P ARKING BRAKE ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 .... 539 101 151 ..... 1 .... RET AINING RING, 7 / 8 2 .... 539 104327 ..... 2 .... MOTOR ST ANDOFF 3 .... 539 105486 ..... 2 .... TIRE, COMPLETE, 61" & 72" .... 539 1 12592 ..... 2 .... TIRE, COMPLETE, 52" 4 .... 539 105152 ..... 1 .... TIRE, 2[...]

  • Page 16

    16 HYDRAULIC PUMP / MOTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 15 7 4 8 2[...]

  • Page 17

    17 HYDRAULIC PUMP / MOTOR 1 ..... 539 101202 .... 1 .... CAP , HYDRO RESERVOIR 2 ..... 539 101237 .... 4 .... HOSE FITTNG, STRAIGHT 3 ..... 539 101238 .... 1 .... ELBOW 90 0 4 ..... 539 102396 .... 4 .... FITTING, HYDR 5 ..... 539 102606 .... 1 .... FIL TER 6 ..... 539 102685 .... 1 .... CLIP 7 ..... 539 106067 .... 4 .... HYDRAULIC LINE 8 ..... 53[...]

  • Page 18

    18 MOWER LIFT / DECK LIFT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 14 32 28 32 28 36 3 34 11 18 33[...]

  • Page 19

    19 MOWER LIFT / DECK LIFT ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 ..... 539 101050 .... 1 .... GRIP 2 ..... 539 101058 .... 1 .... SPRING 3 ..... 539 101232 .... 2 .... FLANGE BUSHING 4 ..... 539 101721 .... 8 .... HCS 5 / 16 x 2¾ 5 ..... 539 101802 .... 1 .... E-RING, 7 / 8 6 ..... 539 101982 .... 3 .... EYEBOL T , 5 /[...]

  • Page 20

    20 52 INCH CUTTING DECK 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 63 64 65 66 67 69 70 71 73 74 14 19 20 28 29 31 32 33 34 38 40 75 76 2 3 5 8 24 37 39 44 2 5 8 4 1 9 10 24 1 11 13 15 16 17 18 22 23 25 26 30 35 36 71 61 34 10 64 1 61 61 11 61 74 12 3 72 8 6 21 27 61 62 12 69 68 69 7 69 59 30 10[...]

  • Page 21

    21 52 INCH CUTTING DECK 1 .... 539 101331 ..... 9 .... NUT , ½ HEX NYLOC 2 .... 539 101572 ..... 2 .... HCS, ½-13 x 3 3 .... 539 103257 ..... 2 .... IDLER PULLEY 4 .... 539 103258 ..... 1 .... IDLER PULLEY 5 .... 539 104959 ..... 4 .... WASHER, .532 x 2.125 6 .... 539 105192 ..... 1 .... SPRING 7 .... 539 105746 ..... 1 .... DECAL, EURO SEVER 8 .[...]

  • Page 22

    22 60 INCH CUTTING DECK 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 47 2 5 9 23 11 1 66 35 8 68 11 64 1 69 11 75 75 66 66 9 13 39 39 3 8 68 14 30 15[...]

  • Page 23

    23 60 INCH CUTTING DECK 1 .... 539 101331 ... 1 1 .... NUT , ½, NYLOC 2 .... 539 101572 ..... 2 .... HCS, ½ -13 x 3 3 .... 539 103257 ..... 2 .... IDLER PULLEY 4 .... 539 103258 ..... 1 .... IDLER PULLEY 5 .... 539 104959 ..... 4 .... WASHER, .532 x 2.125 6 .... 539 105192 ..... 1 .... SPRING 7 .... 539 105746 ..... 1 .... DECAL 8 .... 539 990717[...]

  • Page 24

    24 72 INCH CUTTING DECK 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 63 68 70 71 72 73 74 75 76 77 45 2 5 7 22 71 61 17 1 1 9 71 63 1 61 9 9 59 66 57 55 56 72 69 3 11 7 61 12 30 71[...]

  • Page 25

    25 72 INCH CUTTING DECK 1 .... 539 101331 ..... 8 .... NUT , ½, NYLOC 2 .... 539 101572 ..... 2 .... HCS, ½-13 x 3 3 .... 539 103257 ..... 2 .... IDLER PULLEY 4 .... 539 103258 ..... 1 .... IDLER PULLEY 5 .... 539 104959 ..... 4 .... WASHER, .532 x 2.125 6 .... 539 105192 ..... 1 .... SPRING 7 .... 539 108450 ..... 3 .... TOP DUST CAP 8 .... 539 [...]

  • Page 26

    26 CONTROLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4 9 12 9 3 13 15[...]

  • Page 27

    27 CONTROLS 1 .... 539 1 14057 .... 1 .... T ANK, FUEL, LEFT 2 .... 539 1 14058 .... 1 .... T ANK, FUEL, RIGHT 3 .... 539 1 14075 .... 2 .... PLA TE, LIGHT 4 .... 539 106188 .... 2 .... FUEL CAP 5 .... 539 1 14066 .... 1 .... CONTROL P ANEL 6 .... 539 107541 .... 1 .... SWITCH, IGNITION 7 .... 539 101768 .... 1 .... CLUTCH SWITCH 8 .... 539 1 10074[...]

  • Page 28

    28 SEA T 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 14 13 14[...]

  • Page 29

    29 SEA T 1 .... 539 1 1 1026 .... 1 .... SEA T BEL T 2 .... 539 130791 .... 2 .... MOUNT , SEA T BEL T 3 .... 539 109100 .... 4 .... RHSNB, 5 / 16 -18 x ¾ 4 .... 539 990717 .... 4 .... NUT , 5 / 16 -18, NYLOC 5 .... 539 100143 .... 2 .... HCS, 7 / 16 -14 x 1 6 .... 539 990839 .... 2 .... NUT , 7 / 16 -14, CTRLK, GR A 7 .... 539 130793 .... 1 .... [...]

  • Page 30

    30 SEA T MODELS: 968999588, 968999590, 968999626 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 9 6 6 7 6 8 6 6 8 7 6 9 7 8 6 4 19 6 6 9 21 20[...]

  • Page 31

    31 SEA T MODELS: 968999588, 968999590, 968999626 ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 .... 539 122379 .... 1 ... SEA T ASSEMBL Y COMPL Includes Items 2-19 2 .... 539 990187 .... 4 ... LOCKW ASH, 5 / 16 3 .... 539 122380 .... 1 ... SEA T BACK 4 .... 539 990580 .... 4 ... HCS, ¼-20 x ¾ 5 .... 539 128796 .... 1 ... SEA[...]

  • Page 32

    32 CASTERS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 6 3[...]

  • Page 33

    33 CASTERS 1 ..... 539 1 14367 .... 2 .... YOKE, CASTER 2 .... 539 105521 .... 2 .... TIRE & WHEEL, COMPLETE 3 .... 539 105518 .... 2 .... SP ACER 4 .... 539 105517 .... 2 .... HCS, ½-13 x 9½ 5 .... 539 101331 .... 2 .... NUT , ½-13, NYLOC 6 .... 539 102543 .... 4 .... BEARING 7 .... 539 102535 .... 2 .... GREASE CAP 8 .... 539 102851 .... 2[...]

  • Page 34

    34 ELECTRICAL TO SEAT TO RIGHT MOTION CONTROL LEVER TO LEFT MOTION CONTROL LEVER TO PARK BRAKE ELECTRIC CLUTCH GROUND TO ENGINE BOLT 19 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 VI VI O LET (+ LET (+ ) B L A C K (-) (-) 1 1[...]

  • Page 35

    35 ELECTRICAL ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION 1 ..... 539 101080 .... 2 ... SWITCH, INTERLOCK 2 ..... 539 102436 .... 1 ... BA TTER Y , DRY 3 ..... 539 102587 .... 4 ... BUMPER 4 ..... 539 102617 .... 2 ... 10-24 x 7 / 8 SCREW 5 ..... 539 102678 .... 1 ... PLA TE, T APPED 6 ..... 539 102758 .... 1 ... CABLE, NEGA T[...]

  • Page 36

    36 DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18[...]

  • Page 37

    37 DECALS 1 ..... 539 1 14512 .... 1 .... DECAL, GRIZZL Y 2 ..... 539 1 14510 .... 1 .... DECAL, PRO ZTR 3 .... 539 105744 .... 1 .... DECAL, DANGER,BL T DRV 4 .... 539 105745 .... 1 .... DECAL, W ARN, BA TTERY 5 ..... 539 1 1 1575 .... 1 .... DECAL, W ARNING 6 .... 539 101881 .... 1 .... DECAL, PROP 65 7 ..... 539 1 14832 .... 1 .... DECAL, OIL T [...]

  • Page 38

    38 PROTECTION FRAME ROLLOVER PROTECTION - ROPS 1 2 3 5 4 3[...]

  • Page 39

    39 PROTECTION FRAME ITEM P ART NO. QTY . DESCRIPTION ITEM P ART NO. QTY . DESCRIPTION ROLLOVER PROTECTION - ROPS 1 ... 539 10441 1 .... 2 KNOB W/ STUD 2 ... 539 108366 .... 4 HCS ½ x 4 GD5 3 ... 539 200100 .... 6 NUT , ½-13 CENTERLCK 4 ... 539 103433 .... 2 HCS ½ x 3¼ GD5 5 ... 539 1 1 1036 .... 2 PIN W/ LANY ARD, ½[...]

  • Page 40

    SCHEMA TIC UNITS PRODUCED AFTER SERIAL NO. 0741XXXXX[...]

  • Page 41

    SCHEMA TIC UNITS PRODUCED BEFORE SERIAL NO. 0741XXXXX[...]

  • Page 42

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  • Page 43

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  • Page 44

    Part No. 539 131265 R01 09/27/07[...]