Diamond E-60 manual

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Table of contents for the manual

  • Page 1

    SNOWPLOWS by Meyer Out-Fr ont-Electric Hydraulics Owner’ s Manual[...]

  • Page 2

    T able of Contents Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T ripedge Series Get to Know Y our Diamond MDII Snowplow . . . . . 3-6 Get to Know Y our Diamond Snowplow . . . . . . . . . . 7-8 Blade Specifications . . . . . . . . . . . . . . . . . . . . . . . 9-10 Controls & Operating Instructions . .[...]

  • Page 3

    2 Diamond snowplow equipment should only be used on vehicles equipped with the manufacturer’ s snowplow preparation packages. Snowplowing without the original snowplow preparation package may damage your vehicle and the added weight of the equipment may impair the operation and control of the vehicle. Snowplowing with a vehicle that the manufactu[...]

  • Page 4

    3 1. Blade Steel or Polyethylene sheet is bump and corrosion r esistant. Built to last. 2. Adjustable T ripedge Extension Springs T ripedge gives way when objects are struck at gr ound level. Note: T rip Spring tension should be checked on a regular basis during the snowplowing season. See page 18 under SNOWPLOW Paragraph 4 for more information. 3.[...]

  • Page 5

    4[...]

  • Page 6

    5 CRANKST AND STORAGE To store Crankstand on the Lift Frame slide the tube that is attached to the side of the Crankstand over the receiver tube on the driver's side of the Lift Frame. Insert the chain locking pin through the vertical holes on both the tubes. Note: Crankstand should always be fully r etracted (up) and be pinned in the vertical[...]

  • Page 7

    6 DET ACHING THE COMPLETE ASSEMBL Y Leave control switch in lower float position and push down on the Lift Arm. Disconnect the electrical plug and slip on weather caps over both ends. Attach Crankstand to the adjustment tube in the center of the A Frame using the chained locking pin. Caution: Crankstand must be secured at all times . Adjust the Cra[...]

  • Page 8

    7 1. Blade High strength steel. Built to last. 2. Adjustable T ripedge Extension Springs T ripedge gives way when objects ar e struck at ground level. NOTE : T rip spring tension should be checked on a r egular basis during the snowplowing season. See Page 18 under SNOWPLOW Paragraph 4 for more information. 3. Power Angling Cylinders Enables the op[...]

  • Page 9

    8 1 2 5 6 3 8 9 11 10 12 4 E-60H E-57H 13 14 MDII ® Mounting System Pull-Away™ Easy Hitch™ Mounting System[...]

  • Page 10

    9 TRIPEDGE SERIES Model 7.5 For 1/2 and 3/4 ton 4x4 Standard Duty Pickups and Sport Utility V ehicles STEEL MOLDBOARD SPECIFICA TIONS BLADE WIDTH 7 1/2’ BLADE HEIGHT 27 5/16’ ’ GAUGE STEEL 12 Gauge VERTICAL RIBS 6 TYPE OF SPRINGS Extension (4) NUMBER OF TRIP-EDGE PlNS 6 CUTTING EDGE (OPTIONAL) 2 PLOW WIDTH A T FULL ANGLE 81’ ’ PUSHFRAME 3[...]

  • Page 11

    10 STEEL MOLDBOARD SPECIFICA TIONS BLADE WIDTH 8.0' 8.5' 9.0' HML-10 10’ DAGT -10 10’ BLADE HEIGHT 29 3/8” 29 3/8” 29 3/8” 32” 32” GAUGE STEEL 11 Gauge 11 Gauge 11 Gauge 7 Gauge 7 Gauge VERTICAL RIBS 6 6 6 7 7 TYPE OF SPRINGS Extension (4) Extension (4) Extension (4) Extension (6) Extension (6) NUMBER OF TRIP-EDGE PINS [...]

  • Page 12

    11 II. Contr ols and Operating Instructions T ripedge Series Special Features 1. Diamond's unique dual pivot pins and diagonal bracing system distribute plow loads better and reduce stress on the pushframe and cylinders. 2. Diamond's tripedge gives way when objects are struck at ground level. Diamond's rigid moldboar d system keeps t[...]

  • Page 13

    12 TRIP-EDGE Fig. 2[...]

  • Page 14

    13 Diamond® ™ Snowplow Instructions CHOICE 1: Removing MDII (Entire Mount)[...]

  • Page 15

    14 CHOICE 1: Attaching MDII (Entire Mount)[...]

  • Page 16

    15 CHOICE 2: Removing MDII (Moldboard Only)[...]

  • Page 17

    16 CHOICE 2: Attaching MDII (Moldboard Only)[...]

  • Page 18

    17 Snowplow Operation The snowplow should only be in operation when the vehicle ignition switch and the Electro-T ouch® control switch are in the "ON" position. Care should be taken to insur e that the Electro- T ouch® contr ol switch is kept dry and free fr om moisture during normal operation. When the Electro-T ouch® control switch i[...]

  • Page 19

    18 General Maintenance Diamond Equipment recommends this maintenance information for r egular service. Sustained heavy operation may call for more fr equent service. Snowplowing subjects a vehicle to exceptionally rugged use. As a result, it is important to inspect and bring the snowplow and vehicle up to maximum operating conditions. Inspection sh[...]

  • Page 20

    19 NOTE: PROTECTION AGAINST RUST AND CORROSION When the power unit is not used for extended periods, protect the chr omed lift piston fully extending and coating it with chassis lubricant. Coat the exposed portions of the power angling cylinder rods with chassis lubricant to protect against corr osion. Post-Season Summer Maintenance 1. Draining &am[...]

  • Page 21

    20 TROUBLESHOOTING CHART FOR ELECTRIC HYDRAULIC POWER UNITS This chart is intended to be used as an aid in diagnosing problems on Diamond Hydraulic Power Units. It is not a substitute for factory training and experience. Be certain to read the General Information and T esting Tips sections before attempting any tr oubleshooting. Additional detailed[...]

  • Page 22

    21 Tr oubleshooting Chart for Electric Hydraulic Power Units MODEL CONDITION POSSIBLE CAUSE CORRECTION All Plow does not lift or lifts 1. Low hydraulic fluid level 1. Add fluid to proper level. Power slowly- motor operates. 2. Discharged battery . 2. Recharge battery . Angling 3. Leaking or open “A” cartridge. 3. Clean or r eplace “A” cartr[...]

  • Page 23

    22 MODEL CONDITION POSSIBLE CAUSE CORRECTION All Plow will not hold in 1. Air in cylinders and hoses. 1. Bleed cylinders and hoses. Tighten P .A. Power angled position. cylinder gland nut. Angling 2. Leaking “C” cartridge O-rings. 2. Replace O-rings. Models 3. Leaking or open pilot check valve. 3. Clean or replace pilot check valve. 4. Leaking [...]

  • Page 24

    23 PREP ARING AREAS, USE OF GUIDE MARKERS Every area to be plowed should be inspected befor e snowfall for potential hazards. Holes should be r epaired, raised manhole covers leveled or noted and obstructions noted to prevent damage to the plow mounting or vehicle undercarriage. Markers or stakes with reflectors should be in position to indicate bo[...]

  • Page 25

    24 SELECTING EQUIPMENT Where you plan to plow , and the conditions under which you will be plowing, determine to a great extent the type of vehicle you'll find most useful. In general, three types of vehicles ar e available as the power source of snow clearance. Each type has certain inherent advantages depending upon the particular situation.[...]

  • Page 26

    25 Plow with the Storm It is of utmost importance to remember one basic rule -Always plow with the storm. Start plowing when snow is 1 to 4 inches deep, depending upon traffic or other limitations. Heavy wet snow can be very hazardous when just 1 inch is on the gr ound. Accumulations of more than 4 inches can be very dif ficult to clear . Angle Mol[...]

  • Page 27

    26 These two snowplowing techniques have been time-and operation-tested. Use them as guidelines for most snowplowing strategies. Plan I is for smaller areas of 50,000 sq.ft. or less. Plan II is for larger establishments having more than 50,000 sq.ft. to be cleared. PLAN I (less than 50,000 sq. ft.) Recommended equipment: A vehicle (either four -whe[...]

  • Page 28

    27 Snowplowing Tips fr om the Pros SNOWPLOWING OPEN AREAS Open areas such as parking lots r equire a mor e serious approach to planning, where to begin, and wher e snow can be stacked at the edges. The following will help in making a plan, thus turning out a neat, professional job. Always turn on war ning flashers when plowing. Then make a single p[...]

  • Page 29

    28 STRAIGHT LINE SNOWPLOWING This method is most efficient for drives, str eets, roads and walkways. Moldboard type blade snowplows mounted on utility vehicles or service trucks are best for such an operation. Set the snowplow moldboard at an angle so that the snow is r olled to the shoulder or curb. Single lane walks, roads and aisles can often be[...]

  • Page 30

    29 DRIVEWA YS 1. Plow toward garage pushing snow to one side. 2. Set blade to straight position, lift it as high as possible and drive through snow to garage. Dr op blade and back drag to street. 3. Back into driveway and angle blade again. Use as many passes as necessary to clear drive. CLEARING TRAPPED AREAS Areas wher e there is little or no spa[...]

  • Page 31

    30 Except in very light snow , minerals or chemicals should never be used in place of snow plowing. However , in combination with trained personnel and equipment, minerals or chemicals play an important part in controlling ice and snow . Whenever possible, apply minerals or chemicals before a snowfall. Y ou'll use less, and it will be less dam[...]

  • Page 32

    31 MEYER MA TE The Meyer Mate is constructed of thermoplastic without the added weight of a steel frame. The motor is enclosed in the thermoplastic to protect it fr om the elements while the built in vibrator allows the free flow of materials. The 9 cu. ft. spreader is capable of spreading salt, sand, salt/sand mixture or calcium chloride fr om 3?[...]

  • Page 33

    32 MINI AND MINI JR, The Meyer Mini (9cu.ft.) and Mini Jr (5.75cu.ft.) are ideal solutions for small and medium sized jobs: walkways, intersections, access ramps and parking lots. The no rust thermoplastic hopper and internal vertical spiral auger provide continuos and even flow of material. Adjustable controls allow spr eading of #1 r ock salt fr [...]

  • Page 34

    33 TRIPEDGE P ARTS 811000 003 001 TRIPEDGE PIN 811000 003 002 TRIPEDGE PIN 811000 003 003 UPPER PIVOT PIN 811000 003 008 LOWER PIVOT PIN 811000 005 TRIP SPRING (OLD) 811000 011 WEAR SHOE 811000 095 PLOW MARKER 811000 161 PLOW MARKER TIP 811000162 TRIPEDGE SPRING (L T) 811000163 TRIPEDGE SPRING (RT) 811000 224 5/16” KLIK PIN 814000 005 BEAM PIN SP[...]

  • Page 35

    34 TWO METER A-FRAME 13594 TM A-FRAME 10888 TM A-FRAME JEEP XJ A-FRAMES FOR HM-10.0 13604 H.M.B.F . 31” X 28” 13606 H.M.B.A. 31” X 23” MDII A FRAMES 13711 MDII (11”) 34” X 22 1/4” 13715 MDII (15”) 31” X 22 1/4” PIVOT BARS / SECTORS 12984 TM PIVOT BAR 10891 TM PIVOT BAR JEEP XJ 12793 SECTOR HM - 10.0 POWER ANGLING CYLINDERS 05810[...]

  • Page 36

    35 SLIK-STIK The Slik-Stik single lever control offers you a choice of 4 mounting locations: on the floor shift selector , on the steering column shift selector , on the dash right or left, on the floor pedestal or console. ACCESSORIES ELECTRO-TOUCH® The ultimate for snowplow control. Y ou can convert to this great new Electr o-T ouch® control sy[...]

  • Page 37

    36 NOTES[...]

  • Page 38

    37 TORQUE SPECIFICA TIONS Thread T orque Size (in Lbs.) Reservoir Cover Retaining Nuts 5/16 - 24 100 - 125 Pump Assembly Bolts 3/8 - 16 180 - 220 End Plate of V alve Block Retaining Cap Screws 5/16 - 18 95 - 105 Cover Motor Mounting 5/16 - 16 96 - 120 Motor 1/4- 20 60 -72 Drain and Filter Plugs 9/16 - 18 75 -85 HYDRAULIC SPECIFICA TIONS PUMP Pressu[...]

  • Page 39

    38 TORQUE SPECIFICA TIONS Thread T orque Size (in Lbs.) Reservoir Cover Retaining Nuts 5/16 - 24 100 - 125 Pump Assembly Retaining Nuts 5/16 - 24 100 - 125 End Plate or V alve Block Retaining Cap Screws 5/16 - 18 95 - 105 Motor to Pump Retaining Cap Screws 1/4 - 20 45 -55 Drain and Filter Plugs 1/2 - 20 75 - 85 HYDRAULIC SPECIFICA TIONS PUMP Pressu[...]

  • Page 40

    Diamond Snow Plow Model: TM 6.5 DAGT 10 DTE 7.5 TMP 6.5 DTE 8.0 TMP 7.0 DTE 8.5 DTEP 7.5 DTE 9.0 HMP 10 HML 10 MDII HM 10 EZ MOUNT V ehicle Equipment is Installed On: Make Model Ye a r Owner Name Address City State Zip County Phone Distributor or Dealer Name Date of Installation E57H Out-Front Electric Hydraulics E47 Out-Front Electric Hydraulics E[...]

  • Page 41

    [...]

  • Page 42

    TWO YEAR WARRANTY Diamond Equipment warrants to original purchaser only that it will r epair , or at the sole option of Diamond Equipment replace any part of the new Diamond Equipment snowplow or any plow accessory which proves to be defective in workmanship or material under normal use for its intended purpose, that being plowing snow , for a peri[...]