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Demco TP20039 manual

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Table of contents for the manual

  • Page 1

    ASSEMBL Y OPERA TION REPLA CEMENT P ARTS READ complete manual CAREFULL Y BEFORE attempting operation. BOL T T ORQUE SPECIFICA TIONS Size Grade T orque 5/16” 5 20 ft/lbs. 3/8” 5 35 ft/lbs. 7/16” 5 56 ft/lbs. 1/2” 5 85 ft/lbs. Size T orque 8mm 22 ft/lbs. 10mm 42 ft/lbs. 12mm 70 ft/lbs. 14mm 95 ft/lbs. ST AND ARD BOL TS: METRIC BOL TS: 09-05 T[...]

  • Page 2

    IMPORT ANT INST ALLA TION ITEMS DEMCO products and accessories are intended to be installed by prof essional installers with e xperience, proper equipment and the ability to do modifi cation work. Installers with these qualifi cations can be f ound in R V and A utomotiv e Ser vice Centers . If the car to be tow ed has been in an accident, the cha[...]

  • Page 3

    3. Remov e low er headlight pod bolt (from each side), located appro ximately 6 inches abov e horn brack et. Remov e three top headlight bolts and loosen long headlite bolt. Unplug and remov e headlite. 2. Remov e inner f ender to f acia screw . Do this on each side. 3. Remov e headlights, one bolt in front and tw o L-shaped f asteners in back, pul[...]

  • Page 4

    4. Remov e front nosecone assemb ly (fi ve bolts across the front, two b y each headlite outer edge, and one on each side by wheelw ell. 5. Pull front f acia out on each side by wheelw ell, and lift up on metal edge across the front. Pull f orward and unplug turn signal lites, and side marker lites. 1996-1999 Ford T aurus 1996-1999 Mercury Sable 2[...]

  • Page 5

    6. Remov e front b umper styrof oam by drilling out pop-rivets , and set aside. One at a time replace all eight bumper bolts with eight heavy w ashers, and 8mm bolts and lockw ashers. 7. Slide each pull ear pod star ting from center of bumper out and measure appro ximately 1-13/16” from edge of center bumper channel to edge of pull ear pod. Pull [...]

  • Page 6

    9. Slide nut plate thru bumper hole and f asten with 3/8” x 1-1/4” bolts , and lockw ashers. 1996-1999 Ford T aurus 1996-1999 Mercury Sable 2000-2003 Ford T aurus 10. F asten angle brack et, with 3/8” x 1-1/4” bolts, fl atwashers , and lockw ashers to pod and loosely tighten. Dr ill 5/16” hole in center of bumper us- ing angle brac ket a[...]

  • Page 7

    11. Attach subframe mount ( ‘ 99 model uses narrow mount) with 1/2” x 4” bolts , lockw ashers, and n uts on bottom side. 1996-1999 Ford T aurus 1996-1999 Mercury Sable 2000-2003 Ford T aurus 12. Attach 1/4” x 2” brace with two 3/8” x 1-1/4” bolts, lockw ashers, and n uts on each side and one 3/8” x 1-1/4” bolt, loc kwasher , fl a[...]

  • Page 8

    1. Extent and Duration of this Warranty: Y our Demco product has a Lif etime Limited warranty to be free from def ects in materials and workmanship under nor mal use and ser vice from date of purchase by the original (fi rst) retail owner , or until it is resold or transf erred by the original owner . An y par t of the Demco product f ound in the [...]

  • Page 9

    How satisfied are you with our product? ❍❍ ❍ ❍ How satisfied are you with the dealership/distributor sales staff? ❍❍ ❍ ❍ Dealer/Distributor Name City State How satisfied are you with the compan y sales staff? ❍❍ ❍ ❍ How satisfied are you with the deliver y? ❍❍ ❍ ❍ Did you have any contact with a Demco Representa tive[...]

  • Page 10

    P ostage Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234[...]

  • Page 11

    DETHMERS MFG. COMP ANY 4010 320th St., P .O. BO X 189, BO YDEN, IA. 51234 PH: (712) 725-2311 F AX: (712) 725-2380 or 1-800-845-6420 T OLL FREE: 1-800-54DEMCO (1-800-543-3626) www .demco-products.com[...]