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Delta PD-01 manual

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  • Page 1

    PD-01 USER MANUAL PROFIBUS-DP Module for VFD Series Drives ASIA DEL T A ELECTRONICS, INC. T AOYUAN Plant/ 31-1, SHIEN P AN RO AD, KUEI SAN INDUSTRIAL ZONE T AOYUAN 333, T AIW AN TEL: 886-3-362-6301 F AX: 886-3-362-7267 http://www .delta.com.tw/acdrives NORTH/SOUTH AMERICA DEL T A PRODUCTS CORPORA TION Sales Office/ P .O. BOX 12173 5101 DA VIS DRIVE[...]

  • Page 2

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED Table of Contents Preface .............................................................................................................. 1 Chapter 1 Overview ...................................................................................... 3 T echnical information ........[...]

  • Page 3

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED IND ................................................................................................ 16 Parameter value (PWE ) 3rd and 4th word .................................... 16 Examples for PKW mechanism ..................................................... 17 Response t[...]

  • Page 4

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 1 Preface Thanks for using DELTA PD-01 PROFIBUS-DP Module. Please read this manual carefully prior to use the PD-01 to ensure its operati on properly. Please keep this manual in handy place for quick reference.  Getting Start This manual is intended be used as an inst ructio[...]

  • Page 5

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 2  Receiving and Inspection All Delta PD-01 have gone through ri gorous quality control tests at the factory prior to the shipment. Upon the receive of PD-01, please check that the package includes: ◆ 1pcs PD-01, ◆ 1pcs 8cm disc (mini size compact disc), ◆ 1pcs communi[...]

  • Page 6

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 3 Chapter 1 Overview PD-01, defined as a communication module for PROFIBUS-DP , is used to link VFD series Drives and PROFIBUS-DP system. Screw M ounting Hole Extended Socket Profibus DP Interface (DB9) SP LED NET LED Add r ess S wi tc h es Screw Mounti ng Hole RS -48 5 I nte r[...]

  • Page 7

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 4 T echnical information  T wo LEDs on PD-01 used to display the connection status of PD-01: SP LED: indicating the connection stat us between PD-01 and VFD series Drives NET LED: indicating the connection status between PD-01 and PROFIBUS-DP % For more information of LEDs d[...]

  • Page 8

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 5 Chapter 2 Introduction PROFIBUS PROFIBUS is an international, vendor- i ndependent, opening filed bus standard for a wide range of applications in the fields of manufacturing, production, process and building automation, and ot her automation control field. The PROFIBUS famil[...]

  • Page 9

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 6 PROFIBUS-DP PROFIBUS-DP is a PROFIBUS communication pr ofile optimized for high-speed, time-critical data transmission at field level using low-co st connections. PROFIBUS-DP is a suitable substitute for conventional, costly parallel wir ing of 24 V measurement signals in pro[...]

  • Page 10

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 7 Chapter 3 Installation IMPORT ANT NOTE: Prior to the installation or remove the PD- 01 from network, make sure the power of VFD series Drives is switched off (not-energized). Inst alling the PD-01 Improper installation of the PD-01 will cost it s life usage. Please follow the[...]

  • Page 11

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 8  Insert the connector into the PROFIBUS-D P Interface (DB9), and tighten screws to secure the connector in place.  Power Supply The power of PD-01 is suppli ed from VFD series Drive. Firmware version should conform the VFD series Drives as t able listed in the page 2 . [...]

  • Page 12

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 9 If the connection of PD-01 to VFD drives does not conform the table listed in p age 2, users need to provide external 15VDC supply the pow er to PD-01 (not through the communication cable). Refer to the pin assignmen t of RJ1 1, it is allowed to supply power to PD-01 via RJ1 [...]

  • Page 13

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 10 T erm inator sw itc h fo r A1 /B1 S R A2 121 ohm B2 A1 B1 When user uses the extend socket, the bus topology is as follows: PD-01 A1 B1 A2 B2 PD-01 A1 B1 A2 B2 PD-01 A1 B1 A2 B2 PLC (master) VFD series Drive VFD se r ie s Drive VFD serie s Drive Green Red Gr een Red Gre en R[...]

  • Page 14

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 11 Chapter 4 Communication NOTE: Before reading this chapter , make sure you r ead chapter 3 and underst and the installation of PD-01. PROFIBUS address PD-01 has two rotary switches to se t the PROFIBUS address, the only way for user to set the address. The address switches, A[...]

  • Page 15

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 12 After these settings completed, connecting PD- 01 and VFD series Drives via communication cable mentioned earlier , PD-01 is then energiz ed. T wo LED will be firs tly in orange because PD-01 is initialized and test itself. SP LED will be then in steady green since that the [...]

  • Page 16

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 13 Default settings of PZD structure PD-01 must receive the user parameters from master that configur ed via GSD file. The default settings of PZD structure are as follows: STW1 : Control W ord, mapping to MODBUS address 0x2000 of VFD series Drives. HSW : Main set point, mappin[...]

  • Page 17

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 14 0101: 5th speed 01 10: 6th speed 01 1 1: 7th spee d 1000: 8th speed 1001: 9th speed 1010: 10th speed 101 1 : 1 1th speed 1 100: 12th speed 1 101: 13th speed 1 1 10: 14th speed b1 1-b8 1 1 1 1: 15th speed b12 1: Enable b1 1-b6 00: No function 01:Operation command contro lled [...]

  • Page 18

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 15 NOTE: T able abo ve is for reference only , please check VF D series Drives user manual for det ails. PD-01 will get the status word from VFD series Drives, so the bit assignments in the user manual of VFD series Drives is valid. Accessing parameters via PKW area In cyclical[...]

  • Page 19

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 16 Fault numbers for "Cannot process request" response NO. Meaning 0 Illegal Parameter number Parameter does not exist 1 Parameter value cannot be modified Parameter is a read-only parameter or can not change in current state 2 Minimum/maximum not reached / exceeded 1[...]

  • Page 20

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 17 Examples for PKW mechanism Example 1: Read data of p arameter P0003 T o read value of P0003, set the request ID to 1 (request parameter value - word). Because P0003 is less than 2000, the Para P age Select is 0, thus, the data sequence are as follows: Master  PD-01 : 1003[...]

  • Page 21

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 18 Example 3: Write dat a 2 to parameter P0804 T o write data to P0804, request ID is set to 2 (Modify p arameter value - word), Para Page Select should be set because the parameter address is greater than 2000. The address of P0804 is 0x0804, which is 2052 in dec imal, if set [...]

  • Page 22

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 19 Request Response Word 1 (PKE) 17A0 Word 1 (PKE) 17A0 Word 2 (IN D) 7000 Word 2 (IND) 7000 Word 3 (PWE1) 0000 Word 3 (PWE1) 0000 Word 4 (PWE2) 0000 Word 4 (PWE2) 0300 If PD-01 returns the data 0x0300, it indicate s that Scan port is disconnected. Please refer to Section 6.2 f[...]

  • Page 23

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 20 T1 depends on the actual transmission spee d and the type of master in use. T2 depends on the internal timer of PD-01. Data is transmitt ed to VFD series Drives per 70ms triggered by a timer . User cannot change the time-out interval. T3 depends on the Modbus communication b[...]

  • Page 24

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 21 Chapter 5 User Parameters Setting in GSD file GSD file A GSD file is a text file used to identify PROFIBUS-DP device (Master or Slave), whic h contains the necessary dat a for the configurati on of DP slaves within a st andard DP master . T ypical information in a GSD file a[...]

  • Page 25

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 22 9.6_supp = 1 1 9 . 2 _ s u p p = 1 93.75_supp = 1 187.5_supp = 1 500_supp = 1 1.5M_supp = 1 3M_supp = 1 6M_supp = 1 1 2 M _ s u p p = 1 M a x T s d r _ 9 . 6 = 6 0 M a x T s d r _ 1 9 . 2 = 6 0 M a x T s d r _ 9 3 . 7 5 = 6 0 MaxT sdr_187.5 = 60 MaxT sdr_500 = 100 MaxT sdr_1[...]

  • Page 26

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 23 0 x 2 0 , 0 x 0 1 , 0 x 0 0 , 0 x 0 0 , 0 x 0 0 , 0 x 0 0 , 0 x 2 1 , 0 x 0 1 , 0 x 2 1 , 0 x 0 2 , 0 x 2 1 , 0 x 0 3 , 0 x 2 1 , 0 x 0 4 , 0 x 0 0 , 0 x 0 1 , 0 x 0 0 , 0 x 0 2 , 0 x 0 0 , 0 x 0 2 , 0 x 0 0 , 0 x 0 1 , 0 x 0 0 , 0 x 0 0 Module = "[...]

  • Page 27

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 24 Unsigned16 0x2000 0-65535 EndExtUserPrmData ExtUserPrmData = 2 "Data Input 2" Unsigned16 0x2001 0-65535 EndExtUserPrmData ExtUserPrmData = 3 "Data Input 3" Unsigned16 0x0000 0-65535 EndExtUserPrmData ExtUserPrmData = 4 "Data Input 4" Unsigned16 [...]

  • Page 28

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 25 ExtUserPrmData = 13 "LossSPComT reat" Unsigned16 0 0-2 Prm_T ext_Ref = 3 EndExtUserPrmData Ext_User_Prm_Data_Ref(0) = 1 Ext_User_Prm_Data_Ref(2) = 2 Ext_User_Prm_Data_Ref(4) = 3 Ext_User_Prm_Data_Ref(6) = 4 Ext_User_Prm_Data_Ref(8) = 5 Ext_User_Prm_Data_Ref(10) = 6[...]

  • Page 29

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 26 Item Name T ype Description Default 3 Data Input 3 UINT This is a MODBUS address. The 3rd word in PZD of cyclic output data will be sent to this address if select Module = "4 PKW , 4 PZD". 0x0000 4 Data Input 4 UINT This is a MODBUS address. The 4th word in PZD of [...]

  • Page 30

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 27 Item Name T ype Description Default 13 LossSPComT reat UINT This variable indicates that the PD-01 will take action when the SP communication (SCANport communication) is lost, the value can be assigned as follows: 00 – S t op data exchange and report fault; 01 – Continue[...]

  • Page 31

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 28 Edit the user parameters in S7 S tep har dware configuration tools shown below: NOTE: Please do not set d_state to 1 when the addres s in Data Output 1 ~ Dat a Output 4 is non- continuous to avoid Parameterization err o r and IO disconnect. The PD-01 just check the address s[...]

  • Page 32

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 29 Chapter 6 Troubleshooting T roubleshooting via LED displays T wo LEDs, SP and NET LED, are used to monitor the PD-01 communication status.  Possible LED display s of NET LED: LED Indication Corrective Actions OFF No Power Supply V erify that the power supply of PD-01. Che[...]

  • Page 33

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 30  Possible LED display s of SP LED: LED Indication Corrective Actions OFF No Power Supply V erify that the power supply of PD-01. Check whether the power supply is connected and that power is applied to the PD-01 through the connector . Red, blinking CRC check fault Check [...]

  • Page 34

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 31 00 – Normal 01 – CRC check failure 02 – VFD series Drive returns error code 03 – Communication is time out and disconnected Byte 9 indicates the error code when byte 8 is 02 (VFD series Drive retu rns error code). Refer to the Section 6.3 for the meanings of invalid [...]

  • Page 35

    PD-01 PROFIBUS-DP Mo dule DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 32 Code Meaning Corrective actives 03 Illegal data value The data value received in the command message is not available for the drives. 1. Check the parameter data (PWE2) in PKW area, and refer the user manual of VFD series Drives. 2. Check the PLC progr am to confirm the data[...]

  • Page 36

    PD-01 PROFIB US-DP Module DEL T A ELECTRONICS, INC. ALL RIGHTS RESERVED 33 Chapter 7 Dimensions PD-0 1 NET SP B2 B1 A2 A1 ADDH ADDL RS-485[...]